Page 1449 of 1954

Troubleshooting
Recirculation Contro l Moto r
Recirculatio n contro l door s d o
no t chang e betwee n FRES H an d
RECIRCULATE .
Check th e No . 3 (7. 5 A ) fus e in th eunder-das h fuse/rela y box .
I s th e fus e OK ?
Replac e th e fuse , an d recheck .
RECIRCULATIO N CONTRO L MOTO R4P CONNECTO R
Check fo r a n ope n in th e wire :
1 . Disconnec t th e recirculatio n
contro l moto r 4 P connector .
2 . Tur n th e ignitio n switc h O N (II) .
3 . Measur e th e voltag e betwee n
th e No . 1 termina l an d bod y
ground .
I s ther e batter y voltage ?
Chec k th e recirculatio n contro l
motor:1. Tur n th e ignitio n switc h OFF .
2 . Tes t th e recirculatio n contro l
moto r (se e pag e 22-59 ).
I s th e recirculatio n contro l
moto r
OK?
To pag e 22-3 5
Repai r ope n in th e wir e betwee nthe No . 3 fus e an d th e recircula -tion contro l motor . Wir
e sid e o f femal e terminal s
Chec k th e recirculatio n contro l
linkag e an d doors :
1 . Remov e th e recirculatio n con -
tro l moto r (se e pag e 22-59 ).
2 . Chec k th e recirculatio n contro l
linkag e an d door s fo r smoot h
movement .
D o th e recirculatio n contro l link -
ag e an d door s mov e smoothly ? Repai
r th e recirculatio n contro l
linkag e o r doors .
Replac e th e recirculatio n contro l
motor.
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Page 1450 of 1954

From pag e 22-3 4
Chec k fo r a shor t i n th e wire(s) :
1 . Remov e th e climat e contro l
uni t (se e pag e 22-55 ), an d dis -
connec t th e 8 P an d 20 P con -
nectors .2. Chec k fo r continuit y betwee n
th e No . 1 9 an d No . 2 0 termi -
nal s o f th e 20 P connecto r an d
bod y groun d individually .
I s ther e continuity ?
Chec k fo r a shor t t o power :
Chec k th e sam e wire s fo r voltage .
I s ther e an y voltage ?
Chec k fo r a n ope n in th e wire(s) :
Chec k fo r continuit y betwee n th e
followin g terminal s o f th e recircu -
latio n contro l moto r 4 P connecto r
an d th e climat e contro l uni t 20 P
connector .4P: 20P :No. 2 —No . 20
No . 4 —No . 19
Is ther e continuity ?
Chec k fo r loos e wire s o r poo r
connection s a t th e climat e con -
tro l uni t 20 P connecto r an d a t th e
recirculatio n contro l moto r 4 P
connector . I f th e connection s ar e
good , substitut e a known-goo d
climat e contro l unit , an d recheck .
I f th e symptom/indicatio n goe s
away , replac e th e origina l climat e
control unit .
CLIMAT E CONTRO L UNI T 20 P CONNECTO R
Wir e sid e o f femal e terminal s
Repai r shor t i n th e wire(s ) betwee n
th e recirculatio n contro l moto r an d
th e climat e contro l unit .
Repai r shor t t o powe r i n th e wir e
betwee n th e recirculatio n contro l
moto r an d th e climat e contro l
unit . (Thi s damage s th e climat e
contro l unit. )
Repai r ope n in th e wire(s ) betwee n
th e recirculatio n contro l moto r
an d th e climat e contro l unit . RECIRCULATIO
N CONTRO L MOTO R
4 P CONNECTO R
Wir e sid e o f femal e terminal s
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Page 1451 of 1954

Troubleshooting
Engine Coolan t Temperatur e (ECT ) Senso r
The blowe r moto r doe s no t ru n immediately , eve n thoug h th e engin e is full y warme d up . (NOTE : Th e temperatur e contro l
dia l mus t b e se t betwee n 61° F [18°C ] an d 89° F [32°C]. )
Does th e malfunctio n indica -
to r lam p com e on ?
Chec k fo r a n ope n in th e wire :
1 . Tur n th e ignitio n switc h OFF .
2 . Remov e th e climat e contro l
uni t (se e pag e 22-55 ), an d dis -
connec t th e 8 P an d 20 P con -
nectors .
3 . Disconnec t th e EC T senso r 2 P
connecto r (se e sectio n 11 ).
4 . Chec k fo r continuit y betwee n
th e No . 1 7 termina l o f th e 20 P
connecto r an d th e No . 2 ter -
mina l o f th e 2 P connector .
I s ther e continuity ?
Chec k fo r loos e wire s o r poo r
connection s a t th e climat e con -trol uni t 20 P connecto r an d a t
th e EC T senso r 2 P connector . I f
th e connection s ar e good , substi -
tut e a known-goo d climat e con -
trol unit , an d recheck . I f th esymptom/indicatio n goe s away ,
replac e th e origina l climat e con -
tro l unit . Se
e sectio n 11 .
CLIMATE CONTRO L UNI T 20 P CONNECTO R
Wir e sid e o f femal e terminal s
Repai r ope n in th e wir e betwee n
th e climat e contro l uni t an d th e
EC T sensor .
ECT SENSO R 2P CONNECTO R
Wir e side of femal e terminal s
Chec
k th e malfunctio n indicato r
lam p (MIL) .
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Page 1452 of 1954

Climate Contro l Uni t
No heate r an d A/ C in eithe r man -
ua l o r AUT O modes .
Chec k th e No . 3 (7. 5 A ) fus e in th e
under-das h fuse/rela y box , an d
th e No . 5 6 (7. 5 A ) fus e i n th e
under-hoo d fuse/rela y box .
Ar e th e fuse s OK ?
Chec k fo r a n ope n in th e wire :
1 . Remov e th e climat e contro l
uni t (se e pag e 22-55 ), an d dis -
connec t th e 8 P an d 20 P con -
nectors .2. Tur n th e ignitio n switc h O N (II) .
3 . Measur e th e voltag e betwee n
th e No . 1 termina l o f th e 8 P
connecto r an d bod y ground .
I s ther e batter y voltage ?
Chec k fo r a shor t i n th e wire :
1 . Tur n th e ignitio n switc h OFF .
2 . Chec k fo r continuit y betwee n
th e No . 3 termina l o f th e cli -
mat e contro l uni t 8 P connec -
to r an d bod y ground .
I s ther e continuity ?
Chec k fo r a n ope n in th e wire :
Chec k fo r continuit y betwee n th e
No . 7 termina l o f th e climat e con -
tro l uni t 8 P connecto r an d bod y
ground .
Is ther e continuity ?
Chec k fo r loos e wire s o r poo r
connection s a t th e climat e con -
tro l uni t 8 P connector . I f th e con -
nection s ar e good , substitut e a
known-goo d climat e contro l unit ,
an d recheck . I f th e symptom/indi -
catio n goe s away , replac e th e
origina l climat e contro l unit .
Replac e th e fuse(s) , an d recheck .
CLIMATE CONTRO L UNI T 8 P CONNECTO R
Repai r ope n in th e wir e betwee n
th e No . 3 fus e an d th e climat e
contro l unit . Wir
e sid e o f femal e terminal s
Repai r shor t i n th e wir e betwee n
th e climat e contro l unit , th e ai r
mi x contro l moto r an d th e mod e
contro l motor .
Chec k fo r a n ope n i n th e wir e
betwee n th e climat e contro l uni t
an d bod y ground . I f th e wir e i s
OK , chec k fo r poo r groun d a t
G40 1 an d G402 .
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Page 1453 of 1954

Troubleshooting
Radiator Fa n Contro l Senso r Circui t Ope n
Is ther e continuity ?
Chec k fo r a n ope n in th e wire :
Chec k fo r continuit y betwee n th e
No. 1 termina l o f th e radiato r fa ncontro l senso r 2 P connecto r an d
th e No . 6 termina l o f th e fa n con -
trol uni t 12 P connector .
Is ther e continuity ?
Tes t th e radiato r fa n contro l senso r
(se e Fa n Control s in sectio n 10) .
I s th e senso r OK ?
Chec k fo r loos e wire s o r poo r
connection s a t th e fa n contro l
uni t 12 P connector . I f th e con -
nection s ar e good , substitut e a
known-goo d fa n contro l unit ,and recheck . I f th e symptom /
indicatio n goe s away , replac e
origina l fa n contro l unit . FA
N CONTRO L UNI T 12 P CONNECTO R
Wir e sid e o f femal e terminal s
RADIATO R FA N CONTRO L SENSO R 2P CONNECTO R
Wir e sid e o f femal e terminal s
Repai r ope n i n th e wir e betwee n
th e radiato r fa n contro l senso r
an d th e fa n contro l unit .
Repai r ope n i n th e wir e betwee n
th e radiato r fa n contro l senso r
an d th e fa n contro l unit .
Replac e th e radiato r fa n contro l
sensor.
Both fan s d o no t ru n fo r engin e
coolin g (bu t the y bot h ru n wit h
the A/ C on) .
Chec k fo r a n ope n in th e wire :
1 . Disconnec t th e radiato r fa n
contro l senso r 2 P connecto r
and th e fa n contro l uni t 12 Pconnector .
2 . Chec k fo r continuit y betwee n
the No . 2 termina l o f th e 2 Pconnecto r an d th e No . 1 2 ter -
mina l o f th e 12 P connector .
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Page 1454 of 1954

Radiator Fa n Contro l Senso r Circui t Shor t
NOTE : I t i s norma l fo r bot h fan s t o ru n a t hig h spee d whe n th e syste m pressur e i s
abov e 1,52 0 kP a (15. 5 kgf/cm2, 22 0 psi) , o r whe n th e engin e coolan t temperatur e i s
abov e 194° F (90°C) .
RADIATOR FA N CONTRO L SENSO R 2P CONNECTO R
I s ther e continuity ? Repai
r shor t i n th e wir e betwee n
th e radiato r fa n contro l senso r
an d th e fa n contro l unit . Wir
e sid e o f femal e terminal s
Tes t th e radiato r fa n contro l senso r
(se e Fa n Control s in sectio n 10 ).
I s th e senso r OK ? Replac
e th e radiato r fa n contro l
sensor.
Check fo r loos e wire s o r poo r con -
nection s a t th e fa n contro l uni t
12 P connector . I f th e connection s
ar e good , substitut e a known -
goo d fa n contro l unit , an d
recheck . I f th e symptom/indica -
tio n goe s away , replac e origina l
fa n contro l unit .
Chec
k fo r a n shor t i n th e wire :
1 . Disconnec t th e radiato r fa n
contro l senso r 2 P connecto r
and th e fa n contro l uni t 12 Pconnector .
2 . Chec k fo r continuit y betwee n
th e No . 2 termina l o f th e radi -
ato r fa n contro l senso r 2 P
connecto r an d bod y ground .
Bot
h fan s alway s ru n a t hig h
spee d fo r engin e cooling .
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Page 1455 of 1954

Troubleshooting
A/C Pressur e Switc h (Middle )
Is ther e continuity ?
Chec k fo r a n ope n in th e wire :
Chec k fo r continuit y betwee n th e
No . 3 termina l o f th e A/ C pres -
sur e switc h 4 P connecto r an d
bod y ground .
I s ther e continuity ?
Chec k fo r a n ope n in th e wire :
1 . Disconnec t th e fa n contro l uni t
12P connector .2. Chec k fo r continuit y betwee nthe No . 2 termina l o f th e A/ C
pressur e switc h 4 P connecto r
an d No . 1 termina l o f th e fa n
contro l uni t 12 P connector .
I s ther e continuit y ?
Chec k fo r loos e wire s o r poo r con -
nection s a t th e fa n contro l uni t
12 P connector . I f th e connection s
ar e good , substitut e a known -
goo d fa n contro l unit , an d
recheck . I f th e symptom/indica -
tio n goe s away , replac e origina l
fa n contro l unit . NOTE
: I t i s norma l fo r bot h fan s t o ru n a t hig h spee d whe n th e syste m pressur e is abov e
1,52 0 kP a (15. 5 kgf/cm
2, 22 0 psi) , o r whe n th e engin e coolan t temperatur e is abov e 194° F(90°C) .
A/C PRESSUR E SWITC H
Replac e th e A/ C pressur e switch .
A/C PRESSUR E SWITC H 4P CONNECTO R
Chec k fo r a n ope n i n th e wir e
betwee n th e A/ C pressur e switc h
an d bod y ground . I f th e wir e is OK ,
chec k fo r poo r groun d a t G201 . Wir
e sid e o f femal e terminal s
Repai r ope n i n th e wir e betwee n
th e A/ C pressur e switc h an d th e
fa n contro l unit . FA
N CONTRO L UNI T 12 P CONNECTO R
Wir e sid e o f femal e terminal s
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Page 1456 of 1954

Radiator Fa n
Radiato r fa n doe s no t ru n a t hig h
spee d (bu t condense r fa n run s a t
hig h speed , an d bot h fan s ru n a t
lo w speed) .
Check th e No . 3 (7. 5 A ) i n th e
underdas h fuse/rela y box , an d th e
No . 4 7 (2 0 A ) fus e i n th e under -
hoo d fuse/rela y box .
Ar e th e fuse s OK ?
Remov e th e radiato r fa n rela y
fro m th e under-hoo d rela y bo x C ,
an d tes t i t (se e pag e 22-64 ).
I s th e rela y OK ?
Chec k fo r a n ope n in th e wire :
Measur e th e voltag e betwee n th e
No . 3 termina l o f th e radiato r fa n
rela y 4 P socke t an d bod y ground .
I s ther e batter y voltage ?
Chec k fo r a n ope n in th e wire :
Connec t th e No . 1 an d No . 3 ter -
minal s o f th e radiato r fa n rela y4P socke t wit h a jumpe r wire .
Doe s th e radiato r fa n run ?
Chec k fo r a n ope n in th e wire :
1 . Disconnec t th e jumpe r wire .
2 . Tur n th e ignitio n switc h O N (II) .
3 . Measur e th e voltag e betwee n
th e No . 2 termina l o f th e radi-
ato r fa n rela y 4 P socke t an d
bod y ground .
I s ther e batter y voltage ?
Repai r ope n i n th e L T GRN/BL K
wir e betwee n th e radiato r fa n
rela y an d th e fa n contro l unit .
Replac e th e fuse(s) , an d recheck .
Replace th e radiato r fa n relay . RADIATO
R FA N RELA Y 4P SOCKE T
Repai r ope n in th e wir e betwee n
th e No . 4 7 fus e an d th e radiato r
fa n relay .
Repai r ope n in th e wir e betwee n
th e radiato r fa n rela y an d th e
radiato r fan .
JUMPE RWIRE
Repai r ope n in th e wir e betwee n
th e No . 3 fus e an d th e radiato r
fa n relay .
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