Page 425 of 1954

Cylinder Head s
Installatio n
Install th e cylinde r head s in th e revers e orde r o f removal .
NOTE:
Alway s us e ne w cylinde r hea d gaskets .
Cylinde r head s an d cylinde r bloc k surfac e mus t b e
clean .
Turn th e camshaft s s o th e pulle y locatin g pi n hole s
are a t th e top .
Turn th e crankshaf t s o th e No . 1 pisto n is a t TD C (se e
pag e 6-10 ).
Clea n th e oi l contro l orifice s befor e installing .
D o no t us e th e uppe r an d lowe r cover s t o stor e
remove d items .
Clea n th e uppe r an d lowe r cover s befor e installation .
1 . Instal l th e cylinde r hea d dowe l pins .
2 . Instal l th e oi l contro l orifice s an d cylinde r hea d gas -
kets.
RIGH T CYLINDE R
HEA D GASKE T
("R " MARK )
OI L CONTRO L
ORIFICE S
Remove wit h 6 x 1. 0 m mbol t an d clean .
OIL CONTRO LORIFICEClean.O-RING SReplace .DOWELPINS
LEF T CYLINDE R
HEA D GASKE T
Replace .
3. Appl y clea n engin e oi l t o th e thread s o f th e cylinde r
hea d bolts .
ProCarManuals.com
Page 426 of 1954

Cylinder Heads
Installation (cont'd)
4. Install the cylinder heads on the cylinder block.
5. Tighten the cylinder head bolts sequentially in 2 or
3 steps.
Specified Torque:
76 N-m (7.8 kgf-m, 56 Ibf-ft)
NOTE:
We recommend using a beam-type torque wrench.
When using a preset-type torque wrench, be sure
to tighten slowly and not to overtighten.
If a bolt makes any noise while you are torquing
it, loosen the bolt and retighten it.
CYLINDER HEAD BOLTS TORQUE SEQUENCE
CYLINDER HEAD BOLTS
Apply engine oil to the bolt
threads.
6. Install the head cover gasket in the groove of the
cylinder head cover. Seat the recesses for the cam-
shaft first, then work it into the groove around the
outside edges.
NOTE:
Before installing the cylinder head cover gasket,
thoroughly clean the seal and the groove.
When installing, make sure the head cover gasket
is seated securely in the corners of the recesses
with no gap.
CORNERS OF
THE RECESS
HEAD COVER
GASKET
Clean.
CORNERS OF
THE RECESS
CYLINDER
HEAD COVER
7. Apply liquid gasket to the head cover gasket at the
four corners of the recesses.
NOTE:
Use liquid gasket, Part No. 08718 - 0001 or 08718
- 0003.
Check that the mating surfaces are clean and dry
before applying liquid gasket.
Do not install the parts if five minutes or more have
elapsed since applying liquid gasket. Instead, reap-
ply liquid gasket after removing old residue.
After assembly, wait at least 30 minutes before
filling the engine with oil.
Apply liquid gasket to
the shaded areas.ProCarManuals.com
Page 427 of 1954

8. Whe n installin g th e cylinde r hea d cover , hol d th e
hea d cove r gaske t i n th e groov e b y placin g you r fin -
ger s o n th e camshaf t holde r contactin g surface s
(to p o f th e semicircles) .
Onc e th e cylinde r hea d cove r i s o n th e cylinde r head ,
slid e th e cove r slightl y bac k an d fort h t o sea t th e
hea d cove r gasket .
NOTE:
Before installin g th e cylinde r hea d cover , clea n
th e cylinde r hea d contactin g surface s wit h a
sho p towel .
D o no t touc h th e part s wher e liqui d gaske t wa s
applied .
Replac e th e washe r whe n damage d o r deterio -
rated.
WASHE R
CYLINDER
HEA D COVE R
9. Tighte n th e nut s in 2 or 3 steps . I n th e fina l step , tight -
e n al l nuts , i n sequence , t o 1 2 N- m (1. 2 kgf-m ,
8.7 Ibf-ft) .
NOTE : Afte r assembly , wai t a t leas t 3 0 minute s
befor e fillin g th e engin e wit h oil . 10
. Instal l th e lef t an d righ t bac k covers , the n instal l th e
left an d righ t camshaf t pulleys .
LEFTCAMSHAF T PULLE Y
BACK COVE R
8 x 1.2 5 mm31 N- m (3. 2 kgf-m ,
2 3 Ibf-ft )
RIGH T
CAMSHAF T PULLE Y
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
8 x 1.2 5 mm31 N- m (3. 2 kgf-m ,
2 3 Ibf-ft ) BAC
K COVE R
11. Instal l th e timin g bel t an d balance r bel t (se e pag e 6-10 ).
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
ProCarManuals.com
Page 428 of 1954

Cylinder Head s
Installatio n (cont'd )
12. Instal l th e intak e manifol d an d wate r passage , the n
tighte n th e intak e manifol d mountin g bolt s an d nut s
i n a crisscros s patter n i n 2 o r 3 steps , beginnin g
wit h th e inne r bolts .
NOTE : Alway s us e ne w intak e manifol d gaskets .
13 . Instal l th e EG R pipe .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
8 x 1.2 5 mm22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
GASKET S
Replace.
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
WATE R
PASSAG E
EGR PIP E
GASKET S
Replace.O-RING
Replace .
14. Instal l th e exhaus t manifolds . Tighte n th e nut s i n a
crisscros s patter n in 2 or 3 steps , beginnin g wit h th e
inne r nu t (se e pag e 9-4 ).
NOTE : Alway s us e ne w exhaus t manifol d gaskets .
15 . Afte r installation , chec k tha t al l tubes , hose s an d
connector s ar e installe d correctly .
16 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
ProCarManuals.com
Page 429 of 1954
07GAD - PH7020 1
07LA B - PV0010 0
0774 9 - 001000 0
0794 8 - SB0010 1
0796 5 - SD9020 07-30
7-7
7-22 , 7-30
7-22 , 7-30
7-30
Specia l Tool s
ProCarManuals.com
Page 430 of 1954
Illustrated Index
Lubricate all internal parts with engine oil during reassembly.
NOTE: Use liquid gasket, Part No. 08718 - 0001 or 08718 - 0003.
BALANCER
SHAFT
O-RING
Replace.
DOWEL
PIN
BALANCER GEAR
CASE
Apply liquid gasket to
the block mating
surface.
BALANCER SHAFT
HOLDER
Apply liquid gasket around
the oil hole to the block
mating surface.
O-RING
Replace.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
BALANCER SHAFT
REAR COVER
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
8 x
1.25
mm
25 N-m (2.5 kgf-m,
18 Ibf-ft)
REAR BALANCER
WEIGHT
O-RING
Replace.
OUTER PIPE
O-RING
Replace.
ENGINE OIL PRESSURE
SWITCH
18 N-m (1.8 kgf-m, 13 Ibf-ft)
1/8 in. BSPT (British
Standard Pipe Taper)
28 threads/inch. Use
proper liquid sealant.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
O-RING
Replace.ProCarManuals.com
Page 431 of 1954

Illustrated Inde x
(cont'd )
Lubricat e al l interna l part s wit h engine oil durin g reassembly .
NOTE:
• Appl y liqui d gaske t t o th e matin g surface s o f th e rea r
cove r an d oi l pum p cas e befor e installin g them .
• Use liqui d gasket . Part No. 0871 8 - 0001 or 0871 8 - 0003 .
OIL PA N INNE RPIPEClea n whe n installing .
OIL FILTE R
OIL PA NAppl y liqui d gaske tto matin g surface .
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
SNAP RIN GInstal l wit h ope nside facin g up .
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
TORQU E CONVERTE R
COVE R
12 x 1. 0 m m74 N- m (7. 5 kgf-m ,
5 4 Ibf-ft )
WASHE R
DRIV E PLAT E
Chec k fo r cracks .
CRANKSHAF T OI L
SEA L
Installation , pag e 7-2 2Replace .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
REAR COVE RApply liqui d gaske t t obloc k matin g surface .O-RING
Replace .
DOWE L
PIN
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
CRANKSHAF T OI L
SEA L
Installation ,pages, 7-3 0 an d 8-1 5Replace .
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
OIL PUM POverhaul , pag e 8-1 2Appl y liqui d gaske tto bloc k matin g surface .
O-RINGSReplace .
DOWE
L
PIN
O-RIN GReplace .
O-RINGSReplace .
ProCarManuals.com
Page 432 of 1954
10 x 1.2 5 mm49 N- m (5. 0 kgf-m , 3 6 Ibf-ft )
9 x 1.2 5 mm39 N- m (4. 0 kgf-m , 2 9 Ibf-ft )Apply engin e oi l t o th e bol tthread s an d th e washer .11 x 1. 5 m m76 N- m(7.8 kgf-m , 5 6 Ibf-ft )Apply engin e oi l t o th e bol tthread s an d th e washers .
NOTE : Afte r torquin g
eac h cap , tur n crankshaf t
t o chec k fo r binding .
CRANKSHAF T
En d play , pag e 7- 7
Runout , Tape r an d
Out-of-Round , pag e 7-1 3
Installation , pag e 7-2 4
MAI N BEARIN G CA P
MAI N BEARING S
Clearance , pag e 7- 8
Selection , pag e 7- 8
NOTE : Ne w mai n bearing s
must b e selecte d b y matchin gcrank an d bloc k identificatio nmarkings.
RUBBER CA P
DOWE L PI N
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
OIL BREATHE RCOVER
THRUS T WASHER S
Groove d side s fac e outward .
NOTE : Thrus t washe r thicknes s
is fixe d an d mus t no t b e change dby grindin g o r shimming .
(cont'd)
ProCarManuals.com