Page 386 of 1954

Timing Bel t an d Balance r Bel t
Illustrate d Inde x
NOTE :
Refer t o pag e 6-1 0 fo r ho w to positio n th e crankshaf t an d pulle y befor e installin g th e belt .
Mark th e directio n o f rotatio n o n th e bel t befor e removin g it .
Do no t us e th e uppe r cover s an d lowe r cove r t o stor e remove d items .
Clean th e uppe r cover s an d lowe r cove r befor e installin g them .
Replac e th e camshaf t seal s an d crankshaf t seal s i f ther e i s oi l leakage .
Refer t o pag e 6- 3 befor e installin g th e timin g belt .
TIMIN G BEL TADJUSTIN G BOL T10 x 1.2 5 mm42 N- m (4. 3 kgf-m ,
3 1 Ibf-ft )
TIMIN G BEL TInspection , pag e 6- 5Adjustment , pag e 6- 5Removal , pag e 6- 8Installation , pag e 6-1 0
BALANCE R BEL TInspection , pag e 6- 6Adjustment , pag e 6- 7Removal , pag e 6- 8Installation , pag e 6-1 0
RIGH T UPPE R
COVE R
TIMING BEL TDRIV E PULLE YReplacement , pag e 6- 3
LOWE R
COVE R BALANCE
R
BEL T DRIV E PULLE Y
Replacement , pag e 6- 3
IDLE R PULLE YBRACKE T
8 x 1.2 5 mm22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
PULLE Y BOL T
16 x 1. 5 m m245 N- m (25. 0 kgf-m ,
18 1 Ibf-ft )
Replacement , pag e 6- 3Do no t us e a n impac twrench whe n installing .
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
RUBBE R SEA L
Replac e whe n damage dor deteriorated .
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
CRANKSHAF T PULLE Y
Replacement , pag e 6- 3 LEF
T UPPE R
COVE R
O-RINGReplace .
RUBBE R SEAL S
Replac e whe n damage d
or deteriorated .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft ) BALANCE
R BEL T
ADJUSTIN G BOL T
10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,
3 3 Ibf-ft )
KEY
ProCarManuals.com
Page 387 of 1954

Timing Bel t
Inspectio n
1. Remov e th e lef t uppe r cover .
2 . Inspec t th e timin g bel t fo r crack s an d oi l o r coolan t
soaking .
NOTE:
Replac e th e bel t i f oi l o r coolan t soaked .
Remov e an y oi l o r solven t tha t get s o n th e belt .
Inspec t thi s are afor wear .
Tensio n Adjustmen t
Rotate pulle y an dinspec t th e belt .
CAUTION :
Always adjus t th e timin g bel t tensio n wit h th e engin e
cold.
Do no t rotat e th e crankshaf t whe n th e adjustin g bol t
i s loose .
NOTE :
The tensione r i s spring-loade d to appl y tensio n t o th e
bel t automaticall y afte r makin g th e followin g adjust -
ment .
Inspec t th e timin g bel t befor e adjustin g th e bel t ten -
sion .
Alway s rotat e th e crankshaf t clockwis e whe n viewe d
fro m th e pulle y side . Rotatin g it counte r clockwis e ma y
resul t i n imprope r adjustmen t o f th e bel t tension .
1 . Remov e th e lef t uppe r cover .
2 . Se t th e No . 1 pisto n a t TD C (se e pag e 6-13 ).
3 . Rotat e th e crankshaf t clockwis e te n teet h o n th e
camshaf t pulley . Th e blu e mar k o n th e crankshaf t pul -
le y shoul d lin e u p wit h th e pointe r o n th e lowe r cover .
TIMING BEL TADJUSTIN G BOL T42 N- m (4. 3 kgf-m ,
3 1 Ibf-ft )
POINTE R O NLOWE R COVE R
BLU E MAR K
TD C MAR K
(WHITE )
4. Loose n th e timin g bel t adjustin g bol t 180° .
5 . Tighte n th e adjustin g bolt , torqu e to 4 2 N- m (4. 3 kgf-m ,
31 Ibf-ft) .
Directio nof rotation .
ProCarManuals.com
Page 392 of 1954
Timing Belt and Balancer Belt
Removal (cont'd)
14. Loosen the balancer belt adjusting bolt 180°. Push
the tensioner to remove tension from the balancer
belt, then retighten the adjusting bolt.
BALANCER
BELT ADJUSTING BOLT
10 x
1.25
mm
44 N-m (4.5 kgf-m,
33 Ibf-ft)
15. Remove the balancer belt.
16.
Loosen the timing belt adjusting bolt 180°. Push the
tensioner to remove tension from the timing belt,
then retighten the adjusting bolt.
TIMING BELT
ADJUSTING BOLT
10 x
1.25
mm
42 N-m (4.3 kgf-m,
31 Ibf-ft)
17. Remove the timing belt.ProCarManuals.com
Page 393 of 1954
Timing Bel t an d Balance r Bel t
Installatio n
Install th e timin g bel t an d balance r bel t i n th e revers e
orde r o f removal ; onl y ke y point s ar e describe d here .
CAUTION : D o no t rotat e th e crankshaf t pulle y o r cam -
shaf t pulley s wit h th e timin g bel t removed . Th e piston s
may hi t th e valve s an d caus e damage .
NOTE: Whe n installin g onl y th e balance r belt , g o to ste p
12.
1. Remov e th e spar k plugs .
2. Remov e th e balance r bel t driv e pulle y an d timin g
belt guid e plat e (se e pag e 6-4 ).
3 . Se t th e tinnin g bel t driv e pulle y s o tha t th e No . 1 pis -
to n is a t to p dea d cente r (TDC) . Alig n th e TD C mar k
o n th e timin g bel t driv e pulle y wit h th e pointe r o n th e
oi l pump .
POINTE R
TDCMAR K
KEYTIMIN G BEL TDRIV E PULLE YClean.
ProCarManuals.com
Page 394 of 1954

4. Se t th e camshaf t pulley s s o tha t th e No . 1 pisto n is a t
TDC . Alig n th e TD C mark s o n th e camshaf t pulley s to
th e pointer s o n th e bac k covers .
LEFT:
TDC MAR K(BLUE )
BACK COVE RPOINTE R(YELLOW )
LEFT CAMSHAF TPULLEYClean.
RIGHT :
BACK COVE RPOINTE R(YELLOW )
TDC MAR K
RIGH T CAMSHAF T
PULLEYClean.
5. Instal l th e timin g bel t i n th e sequenc e shown .
Timing bel t driv e pulle y (crankshaft ) Adjustin g
pulley Lef t camshaf t pulle y Wate r pum p
pulley Righ t camshaf t pulley .
NOTE :
For easie r installation , tur n th e righ t camshaf t pul -
le y clockwis e abou t a hal f toot h fro m th e TD C posi -
tion.
Mak e sur e th e timin g bel t driv e pulle y an d cam -
shaf t pulley s ar e a t TDC .
6 . Loose n an d retighte n th e timin g bel t adjustin g bol t
t o tensio n th e timin g belt .
7 . Instal l th e lowe r cove r an d crankshaf t pulle y (se e
page 6-3 ).
8 . Rotat e th e crankshaf t pulle y abou t 5 or 6 turn s clock -
wis e s o th e timin g bel t position s o n th e pulleys .
9 . Adjus t th e timin g bel t tensio n (se e pag e 6-5 ).
10 . Remov e th e crankshaf t pulle y an d lowe r cover .
11 . Instal l th e timin g bel t guid e plat e an d balance r bel t
driv e pulle y (se e pag e 6-3 ).
ProCarManuals.com
Page 395 of 1954

Timing Bel t an d Balance r Bel t
Installatio n (cont'd )
12. Alig n th e maintenanc e hol e an d th e balance r shaf t
hole . Inser t a 6 m m bol t tha t i s a t leas t 4 5 m m (1. 8
in ) lon g int o th e balance r shaft .
6 m m BOL TBALANCE RSHAFT
12 m m SEALIN GBOLT20 N- m (2. 0 kgf-m ,
1 4 Ibf-ft )
WASHE RReplace .
13. Chec k alignmen t o f th e pointers .
BALANCE R BEL TDRIVE N PULLE YPOINTE R
BALANCE R GEA R CAS EPOINTE R
BALANCE R BEL TDRIVE N PULLE YClean.
14. Se t th e timin g bel t driv e pulle y s o tha t th e No . 1 pis -
to n is a t TD C (se e pag e 6-10 ).
15 . Instal l th e balance r bel t driv e pulley , the n instal l th e
balance r belt .
16 . Loose n an d retighte n th e balance r bel t adjustin g
bol t t o tensio n th e balance r belt .
17 . Remov e th e 6 m m bolt . Instal l th e sealin g bol t i n th e
maintenanc e hole . Us e a ne w washer .
18. Instal l th e crankshaf t pulley , the n rotat e th e crank -
shaft pulle y abou t 5 or 6 turn s clockwis e s o tha t th e
balance r bel t position s o n th e pulleys .
19 . Adjus t th e balance r bel t tensio n (se e pag e 6-7 ).
20 . Remov e th e crankshaf t pulley .
21 . Instal l th e uppe r an d lowe r covers , the n instal l th e
crankshaf t pulley .
RIGHT UPPE RCOVE R
LOWE RCOVER
6 x 1. 0 m m12 N- m (1. 2 kgf8.7 Ibf-ft )RUBBE RSEAL
LEFT UPPE RCOVER
45 m m (1. 8 in ) o r longe r
ProCarManuals.com
Page 454 of 1954

3. Stop after the ring compressor pops free, and check
the connecting rod-to-crank journal alignment
before pushing the piston into place.
4. Install the rod caps with bearings, and torque the
nuts to 44 N-m (4.5 kgf-m, 33 Ibf-ft).
RUBBER HOSES
CORRECT
Pistons
Installation
Before installing the piston, apply a coat of engine
oil to the ring grooves and cylinder bores.
1. Install the ring compressor, check that the bearing
is securely in place; then position the piston in the
cylinder and tap it in using the wooden handle of a
hammer.
2. Install the piston/connecting rod assemblies in the
cylinder block.
• Guide the piston carefully to prevent damage.
• Fit long rubber hoses (about 30 cm (12 in) long)
to the connecting rod bolts to protect the crank-
shaft.
• Install the pistons after setting the crankshaft to
BDC for each cylinder.
INCORRECT
The arrow must face
the timing belt side
of the engine and the
connecting rod oil hole
must face the right side
of the engine.
CONNECTING ROD
OIL HOLE
RUBBER
HOSE
NOTE: Maintain downward force on the ring com-
pressor to prevent the rings from expanding before
entering the cylinder bore.
Use the wooden handle
of a hammer to push, or
tap the piston into the
cylinder bore.
RING COMPRESSOR
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