Description
The automatic transmission is a combination of a 3-element torque converter and a dual-shaft electronically controlled
automatic transmission which provides 4 speeds forward and 1 reverse. The entire unit is positioned in line with the engine.
Torque Converter, Gears and Clutches
The torque converter consists of a pump, turbine and stator, assembled in a single unit. They are connected to the engine
crankshaft so they turn together as a unit as the engine turns. Around the outside of the drive plate is a ring gear which
meshes with the starter pinion when the engine is being started.
The entire torque converter assembly serves as a flywheel while transmitting power to the transmission mainshaft.
The transmission has two parallel shafts: the mainshaft and the countershaft. The mainshaft is in line with the engine
crankshaft. The mainshaft includes the 1st, 4th and 2nd clutches and gears for 4th, 1st, 2nd and reverse (3rd gear is integral
with the mainshaft). The countershaft includes the 3rd, 1st-hold and reverse clutches, and gears for 3rd, 4th, 1st, 2nd,
reverse and park. The secondary drive gear is integrated with the countershaft. The gears on the mainshaft are in constant
mesh with those on the countershaft. When certain combinations of gears in the transmission are engaged by clutches,
power is transmitted from the mainshaft to the countershaft to provide , , , and positions.
Electronic Control
The electronic control system consists of a Powertrain Control Module (PCM), sensors, a A/T clutch pressure control solenoid
and four solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions.
The PCM is located below the dashboard, under the front lower panel on the passenger's side.
Hydraulic Control
The lower valve body assembly includes the main valve body, the secondary valve body, the throttle valve body, the
solenoid, the shift solenoid valves and the ATF passage body. They are bolted on the lower part of the transmission hous-
ing. Other valve bodies, the regulator valve body, the ATF pump body and the accumulator body, are bolted to the torque
converter housing.
The main valve body contains the manual valve, the 1-2 shift valve, the 2-3 shift valve, the 3-4 shift valve, the 4-3 kick-down
valve and the main orifice control valve. The secondary valve body contains the 3-4 orifice control valve, the 4-3 shift timing
valve, the line pressure control valve, the modulator valve and the accumulator pistons. The throttle valve body includes
the throttle valve which is bolted onto the secondary valve body. The A/T clutch pressure control solenoid is joined to the
throttle valve body. The regulator valve body contains the regulator valve, the lock-up shift valve and the cooler relief valve.
Fluid from the regulator passes through the manual valve to the various control valves. The ATF pump body contains the
lock-up timing valve, the lock-up control valve and the relief valve. The torque converter check valve is located in the torque
converter housing under the ATF pump body. The accumulator body contains the accumulator pistons. The reverse accu-
mulator and the 1st-hold accumulator pistons are assembled in the rear cover.
The 1st, 1st-hold, 2nd and reverse clutches receive fluid from their respective feed pipes, and the 3rd and 4th clutches
receive fluid from the internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which shift solenoid valve the PCM will activate.
Activating a shift solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes a line to one
of the clutches, engaging the clutch and its corresponding gear.
Lock-up Mechanism
In position, in 2nd, 3rd, and 4th, and position in 3rd, pressurized fluid is drained from the back of the torque con-
verter through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this takes
place, the mainshaft rotates at the same speed as the engine crankshaft. Together with hydraulic control, the PCM opti-
mizes the timing of the lock-up mechanism. The lock-up valves control the range of lock-up according to torque converter
clutch (lock-up control) solenoid valves A and B, and throttle valve. When torque converter clutch (lock-up control)
solenoid valves A and B activate, modulator pressure changes. The torque converter clutch (lock-up control) solenoid
valves A and B are mounted on the torque converter housing, and are controlled by the PCM.ProCarManuals.com
Position
As the engine turns, the ATF pump also starts to operate. Automatic transmission fluid (ATF) is drawn from (99) and dis-
charged into (1). Then, ATF flowing from the ATF pump becomes the line pressure (1). The line pressure (1) is regulated
by the regulator valve. The torque converter inlet pressure (92) enters (94) of the torque converter through the lock-up
shift valve and discharges into (90). The torque converter check valve prevents the torque converter pressure from rising.
Under this condition, the hydraulic pressure is not applied to the clutches as the manual valve stops line pressure (1).
NOTE:
• When used, "left" or "right" indicates direction on the hydraulic circuit.
• The hydraulic circuit is for '96 - '98 models. On '99 - 01 models, the 2nd accumulator is different.ProCarManuals.com
Fluid Leve l
Checking/Changin g
Checking
NOTE: Chec k th e flui d leve l wit h th e engin e a t norma l
operatin g temperatur e (th e radiato r fa n come s on) .
1 . Par k th e vehicl e o n leve l ground . Tur n of f th e engine .
2 . Remov e th e dipstic k (yello w loop ) fro m th e trans -
mission , an d wip e it wit h a clea n cloth .
DIPSTIC K (YELLO W LOOP )
3. Inser t th e dipstic k int o th e transmission . Mak e sur e
th e notc h i n th e rubbe r ca p fit s i n th e dipstic k guide ,
an d pus h th e dipstic k i n al l th e way .
4 . Remov e th e dipstic k an d chec k th e flui d level . I t
shoul d b e betwee n th e uppe r an d lowe r marks .
UPPER MAR K
5. I f th e leve l i s belo w th e lowe r mark , pou r th e recom -
mende d fluid * int o th e dipstic k tub e t o brin g i t t o th e
uppe r mark .
6 . Inser t th e dipstic k bac k i n th e transmission . Mak e
sur e th e notc h fit s i n th e dipstic k guide , an d th e dip -
stic k i s dow n al l th e way .
Changin g
1. Brin g th e transmissio n u p t o norma l operatin g tem -
peratur e (th e radiato r fa n come s on ) b y drivin g th e
vehicle . Par k th e vehicl e o n leve l ground , tur n th e
engin e off , an d remov e drai n plug .
NOTE : I f a coole r flushe r i s to b e used , se e pag e
14-19 5 an d 14-196 .
SEALIN G WASHE RReplace.
ATP PA N
DRAI N PLU G18 x 1. 5 m m49 N- m (5. 0 kgf-m , 3 6 Ibf-ft )
2. Reinstal l th e drai n plu g wit h a ne w washer , the n
refill th e transmissio n wit h th e recommende d fluid *
to th e uppe r mar k o n th e dipstick .
Automati c Transmissio n Flui d Capacity :
3.0 (3. 2 U S qt. , 2. 6 Imp . qt. ) a t chang e
8.6 (9. 1 U S qt. , 7. 6 Imp . qt. ) afte r overhau l
Recommende d Automati c Transmissio n Fluid :
Hond a AT F Z- 1 Automati c Transmissio n Flui d
(ATF) *
* Alway s us e Hond a AT F Z- 1 Automati c Transmissio n
Flui d (ATF) . Usin g a non-Hond a AT F ca n affec t shif t
quality .
LOWE R MAR K
ProCarManuals.com
Cooler Flushing
To prevent injury to face and eyes, always
wear safety glasses or a face shield when using the
transmission flusher.
NOTE: This procedure should be performed before rein-
stalling the transmission.
1. Check tool and hoses for wear or cracks before using.
Replace parts that are worn or cracked.
2. Using the measuring cup, fill the tank with 21 ounces
(approximately 2/3 full) of biodegradable flushing
fluid (J35944 - 20). Do not substitute with any other
fluid. Follow the handling procedure on the fluid
container.
3. Secure the flusher filler cap, and pressurize the tank
with compressed air to between 550 - 829 kpa (5.6 -
8.45 kgf/cm2, 80-120psi).
NOTE: The air line should be equipped with a water
trap to ensure a dry air system.
4. Hang the tool under the vehicle.
5. Attach the tank's discharge hose to the return line
of the transmission cooler using a clamp.
6. Connect the drain hose to the inlet line on the trans-
mission cooler using a clamp.
IMPORTANT:
Securely clamp the opposite end of the drain hose to a
bucket or floor drain.
TRANSMISSION
DISCHARGE
HOSE
BUCKET
TRANSMISSION COOLER
FLUSHER
Commercially Available
Kent-Moore J38405-A
or equivalent
7. With the water and air valves off, attach the water and
air supplies to the flusher. (Use hot water if available.)
OFF
VALVE
8. Turn on the flusher water valve so water will flow
through the cooler for 10 seconds.
NOTE: If water does not flow through the cooler, it
is completely plugged, cannot be flushed, and must
be replaced.
9. Depress the trigger to mix the flushing fluid into the
water flow. Use the wire clip to hold the trigger down.
10. While flushing with the water and flushing fluid for
2 minutes, turn the air valve on for 5 seconds every
15-20 seconds to create a surging action.
AIR PRESSURE: MAX 845 kpa (8.45 kgf/cm2, 120 psi)
11. Turn the water valve off. Release the trigger, then
reverse the hoses to the cooler so you can flush in
the opposite direction. Repeat steps 8 through 10.
12. Release the trigger, and rinse the cooler with water
only for 1 minute.
13. Turn the water valve off, and turn off the water supply.
14. Turn the air valve on to dry the system out with air
for two full minutes or until no moisture is visible
leaving the drain hose.
CAUTION: Residual moisture in the cooler or lines
can damage the transmission.
15. Remove the flusher from the cooler line. Attach the
drain hose to a container.
16. Install the transmission, and leave the drain hose
attached to the cooler line.
WaterProCarManuals.com