Page 961 of 1954
INTERNAL SNA P RIN G
EXTERNA L SNA P RIN G
Intermediat e Shaf t
Disassembl y
NOTE: Th e bearin g suppor t i s mad e o f aluminum . B e
carefu l no t t o damag e it whe n servicing .
1 . Remov e th e se t ring .
SET RIN GReplace .
OUTE R SEA L
Replace .
2. Remov e th e intermediat e shaf t oute r sea l fro m th e
bearin g support .
3. Remov e th e externa l sna p rin g an d th e interna l
sna p ring .
BEARIN G SUPPOR T
DRIVER
ATTACHMENT ,42 x 4 7 m m07746-001030 0
HANDLE DRIVE R07749-001000 0
INTERMEDIAT ESHAFT
BEARIN G
Replace .
4. Pres s th e intermediat e shaf t ou t o f th e shaf t bearin g
usin g a pres s a s shown .
Press
INTERMEDIAT E SHAF TCheck fo r damage .
5. Pres s th e intermediat e shaf t bearin g ou t o f th e bear -
in g suppor t usin g th e specia l tool s an d a pres s a s
shown .
Press
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Page 962 of 1954
6. Remove the intermediate shaft inner seal from the
bearing support.
INNER SEAL
Replace.
BEARING
SUPPORT
Check for damage.
O-RING
Replace.
7. Remove the O-ring.ProCarManuals.com
Page 963 of 1954
Reassembly
CAUTION:
• The bearing support is made of aluminum. Be careful not to damage it when servicing.
• Do not damage the lip on the inner and outer seals during installation.
NOTE: Clean the disassembled parts with solvent, and dry them thoroughly with compressed air. Do not wash the rubber
parts with solvent.
INTERMEDIATE SHAFT
BEARING SUPPORT
O-RING
Replace.
SET RING
Replace.
OUTER SEAL
Replace.
Pack the lip of the
outer seal.
EXTERNAL
SNAP RING
INNER SEAL
Replace.
Pack the lip of the
inner seal.
INTERMEDIATE SHAFT
BEARING
Replace.
INTERNAL
SNAP RINGProCarManuals.com
Page 964 of 1954
Intermediate Shaf t
Reassembl y (cont'd )
1. Pres s th e intermediat e shaf t inne r sea l int o th e
bearin g suppor t usin g th e specia l tool s an d a pres s
a s shown .
Press
HANDL E DRIVE R07749-001000 0
BEARINGSUPPOR T
DRIVERATTACHMENT ,52 x 55 m m0774 6-001040 0
INNER SEA L
2. Pres s th e intermediat e shaf t bearin g int o th e bear -
in g suppor t usin g th e specia l too l an d a pres s a s
shown .
OIL SEA L DRIVE R
07GAD -PH7020 1
or07GA D-PH7020 0
Press
BEARIN GSUPPOR T
INTERMEDIAT E
SHAF T BEARIN G
3. Sea t th e interna l sna p rin g int o th e groov e o f th e
bearin g support .
BEARING SUPPOR T
INTERNA L SNA P RIN G
4. Pres s th e intermediat e shaf t int o th e shaf t bearin g
usin g th e specia l too l an d a pres s a s shown .
Press
INTERMEDIAT E SHAF T
INTERMEDIAT E
SHAF T BEARIN G
DRIVER , 4 0 m m I.D .
07746-003010 0
ProCarManuals.com
Page 965 of 1954
5. Sea t th e externa l sna p rin g int o th e groov e o f th e
intermediat e shaft .
INTERMEDIAT E SHAF T
EXTERNA LSNAP RIN G
6. Pres s th e oute r sea l int o th e bearin g suppor t usin g
th e specia l tool s an d a pres s a s shown .
NOTE : Driv e i n th e oute r sea l unti l i t i s 7. 0 m m
(0.2 8 in ) fro m th e en d o f th e bearin g support .
DRIVERATTACHMEN T07MAD-SP0010 0
Press
HANDL E DRIVE R07749-001000 0
OUTER SEA L
O-RIN G
7. Instal l th e ne w O-rin g int o th e bearin g suppor t
groove .
8 . Instal l th e ne w se t rin g int o th e intermediat e shaf t
groove .
7.0 ± 0. 2 m m(0.2 8 ± 0.01 in)
ProCarManuals.com
Page 966 of 1954
Installation
1. Inser t th e intermediat e shaf t int o th e differentia l
wit h "LOWER " mar k facin g down .
NOTE : Clea n th e area s wher e th e intermediat e shaf t
contact s th e differentia l thoroughly with solven t o r
carbureto r cleaner , an d dr y wit h compresse d air .
INTERMEDIAT E SHAF T
MAR K
2. Instal l th e thre e flang e bolts , the n tighte n them .
FLANG E BOL T8 x 1.2 5 mm22 N- m (2. 2 kgf-m , 16lbf-ft )
ProCarManuals.com
Page 967 of 1954
Special Tool s
17-38
17-4 3
17-1 7
17-17
17-1 5
17-4 4
17-45
17-30
17-34 , 17-4 6
17-42
17-4 3
17-3 5
17-1 7
17-13
17-26 , 17-3 0
17-41,17-42, 17-4 4
17-28
17-41, 17-42, 17-4 4
17-53
ProCarManuals.com
Page 968 of 1954

STEERING WHEE L
Remova l an d Installation , pag e 17-1 8
Disassembly/Reassembly , pag e 17-1 9
DRIVER' S AIRBA G ASSEMBL Y
Removal/Installation , se e sectio n 2 4
Inde x
NOTE :
• I f a n intac t airba g assembl y ha s bee n remove d fro m a scrappe d vehicl e o r ha s bee n foun d defectiv e o r damage d dur -
in g transit , storag e o r service , i t shoul d b e deploye d (se e sectio n 24 ).
• Befor e removin g th e gearbox , remov e th e driver' s airba g assembl y an d steerin g wheel .
• Afte r installin g th e gearbox , chec k th e whee l alignmen t an d adjus t i t i f necessary .
SR S component s ar e locate d in thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s i n th e SR S
( sectio n 24 ) befor e performin g repair s o r service .
Componen t Location s
RESERVOI RFluid Replacement , pag e 17-1 6
Flui d Leakag e Inspection , pag e 17-2 3
POWE R STEERIN G PUM P
Pum p Bel t Inspectio n an d
Adjustment , pag e 17-1 5
Pum p Pressur e Check , pag e 17-1 7
Removal/Installation , pag e 17-2 4
Disassembly , pag e 17-2 5
Inspection , pag e 17-2 6
Reassembly , pag e 17-2 8
POWE R STEERIN G SPEE D SENSO R
Replacement , pag e 17-1 3
STEERIN G GEARBO XRack Guid e Adjustment , pag e 17-1 6
Removal , pag e 17-3 0
Disassembly , pag e 17-3 2
Reassembly , pag e 17-4 0
Installation , pag e 17-5 1
VALV E BOD Y UNI T
Overhaul , pag e 17-3 6 TIE-RO
D EN D BAL L JOIN T
Bal l Join t Boo t Replacement ,
pag e 17-5 3
STEERIN
G COLUM N
Removal/Installation , pag e 17-2 0
Inspection , pag e 17-2 1
Steerin g Loc k Replacement , pag e 17-2 2
Inspectio n fo r Drivin g Positio nMemory Syste m (DPMS), see sectio n 2 3CABL E REE LRemoval/Installation ,
se e sectio n 2 4
IGNITIO N SWITC HInspectio n an d Replacement ,
se e sectio n 2 3
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