Cruise Control
Control Unit Input Test (cont'd)
Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
3
13
7
6
14
12
2
5
10
9
11
1
BLK
LT GRN
LT GRN/BLK
LT GRN/RED
PNK
BLU/WHT
GRY
GRN/WHT
BLU/YEL
BRN
BRN/BLK
BRN/WHT
Under all conditions
Ignition switch ON (II) and
main switch ON
Resume button pushed
Cancel button pushed
Set button pushed
Cancel button pushed
Shift lever in , or
Ignition switch ON (II), and
main switch ON; raise the
front of the vehicle, and rotate
one wheel slowly while
holding the other wheel.
Ignition switch ON (II), main
switch ON; brake pedal
pressed, then released
Brake pedal pressed then
released
Ignition switch ON (II)
Under all conditions
Under all conditions
Under all conditions
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 7, there
should be no voltage on terminal No. 6.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 7, there
should be voltage on terminal No. 6.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 6, there
should be no voltage on terminal No. 7.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 6, there
should be voltage on terminal No. 7.
Check for continuity to ground:
There should be continuity.
NOTE: There should be no continuity
when the shift lever is in other positions.
Check for voltage between the
BLU/ WHT and BLK terminals:
There should be cycle 0 - 5 V or
battery voltage.
Check for voltage to ground:
There should be 0 V with the pedal
pressed, and battery voltage with
the pedal released.
Check for voltage to ground:
There should be battery voltage with
the pedal pressed, and 0 V with the
pedal released.
Attach to ground:
The cruise light in the gauge assembly
should come on.
Check for resistance to ground:
There should be 80 -120
Check for resistance to ground:
There should be 70 -110
Check for resistance to ground:
There should be 40 - 60
• Poor ground (G401, G402)
• An open in the wire
• Blown No. 20 (20 A) fuse in the
under-dash fuse/relay box
• Faulty main switch
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Short between LT GRN/BLK and
LT GRN/RED wires
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Short between LT GRN/BLK and
LT GRN/RED wires
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Faulty A/T gear position switch
• Poor ground (G401, G402)
• An open in the wire
• Faulty vehicle speed sensor (VSS)
• An open in the wire
• Short to ground
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty brake switch
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty brake switch
• An open in the wire
• Blown bulb
• Faulty gauge circuit
• An open in the wire
• Faulty actuator solenoid
• An open in the wireProCarManuals.com
Cruise Control
Set/Resume/Cancel Switch Test/Replacement (cont'd)
6. Check for continuity between the terminals of the
combination switch harness connector in each switch
position according to the table.
If there is continuity, and it matches the table,
the switch is OK.
If there is no continuity in any positions, go to
step 7.
7. Carefully remove the set/resume/cancel switch cover
by prying between the cover and the switch in the
sequence shown.
SET/RESUME/CANCEL
SWITCH
SET/RESUME/CANCEL
SWITCH COVER
8. Remove the two screws, and disconnect the 4P con-
nector. Then remove the switch.
SET/RESUME/CANCEL SWITCH
SCREWS
9. Check for continuity between the terminals in each
switch position according to the table.
If there is continuity, and it matches the table,
replace the cable reel.
If there is no continuity in any positions, replace
the switch.
10. If all the tests prove OK, reconnect the battery cables,
and enter the anti-theft code for the radio. Then enter
the customer's radio station presets.
Terminal side of
male terminalsProCarManuals.com
Cruise Control
Actuator Solenoid Test
1. Disconnect the 4P connector from the actuator.
Terminal side of
male terminals
2. Check for resistance between the terminals accord-
ing to the table.
NOTE: Resistance
will
vary
slightly
with
tempera-
ture; specified resistance is at 70°F (20°C).
VENT VALVE
From VENT
HOSE
To VACUUM
TANK
VACUUM VALVE
SAFETY VALVEProCarManuals.com
PGM-FI Syste m
System Descriptio n
INPUTSPOWERTRAI N CONTRO L MODUL E (PCM )OUTPUT S
CKP/CYP Senso r
Cruise
Control
Signal ('04)MA P Senso rECT Senso rIAT Senso rTP Senso rEGR Valv e Positio n Senso rLeft Primar y HO2 SRight Primar y HO2 SSecondar y HO2 SVSSBAR O Senso rLeft Knoc k Senso rRight Knoc k Senso rTCS Signals *VSA Signals*1
Spar k Plu g Voltag e Detectio nModule Signa lStarte r Signa lALT F R Signa lAir Conditionin g Signa lTransmissio n Rang e Switc h Signa lBattery Voltag e (IGN.1 )Brake Peda l Positio n Switc h Signa lPSP Switc h Signa lImmobilize r Signa lFTP Senso rCountershaf t Spee d Senso rMainshaf t Spee d Senso r
Idle Ai r Injecto r Timin g an d Duratio n
Other Contro l Function s
Ignition Timin g Contro l
PCM Back-u p Function s
InjectorsPGM-FI Mai n Rela y (Fue l Pump )Fuel Pum p Rela yMILD4 Indicato r Ligh tIAC Valv eA/C Compresso r Clutc h Rela yICMEVA P Caniste r Purg e Valv eLeft Primar y HO2 S Heate rRight Primar y HO2 S Heate rSecondar y HO2 S Heate rEGR Valv e Vacuu m Contro l Valv ePressur e Regulato r Vacuu mControl Solenoi d Valv eIMRC Solenoi d Valv e 1IMR C Solenoi d Valv e 2DL CTorqu e Converte r Clutc h Solenoi dValveShift Solenoi d Valv eA/T Clutc h Pressur e Contro lSolenoid Valv eEVAP Bypas s Solenoi d Valv eEVAP Caniste r Ven t Shu t Valv eEngin e Moun t Contro l Solenoi dValve
PGM-F I Syste m
Th e PGM-F I syste m o n thi s mode l i s a sequentia l multipor t fue l injectio n system .
Injecto r Timin g an d Duratio n
Th e PC M contain s memorie s fo r th e basi c discharg e duration s a t variou s engin e speed s an d manifol d pressures . Th e
basi c discharg e duration , afte r bein g rea d ou t fro m th e memory , i s furthe r modifie d b y signal s sen t fro m variou s sensor s
t o obtai n th e fina l discharg e duration .
Idl e Ai r Contro l
Idl e Ai r Contro l Valv e (IA C Valve )
Whe n th e engin e i s cold , th e A/ C compresso r i s on , th e transmissio n i s i n gear , th e brak e peda l i s depressed , th e powe r
steerin g loa d i s high , o r th e alternato r i s charging , th e PC M control s curren t t o th e IA C Valv e t o maintai n th e correc t idl e
speed .
Ignition Timin g Contro l
• Th e PC M contain s memorie s fo r basi c ignitio n timin g a t variou s engin e speed s an d manifol d ai r flo w rates . Ignitio n
timin g i s als o adjuste d fo r engin e coolan t temperature .
• A knoc k contro l syste m is als o used . Whe n detonatio n i s detecte d b y a knoc k sensor , th e ignitio n timin g is retarded .
Othe r Contro l Function s
1 . Startin g Contro l
Whe n th e engin e is started , th e PC M provide s a ric h mixtur e b y increasin g injecto r duration .
2 . Fue l Pum p Contro l
• Whe n th e ignitio n switc h i s initiall y turne d on , th e PC M supplie s groun d t o th e PGM-F I mai n rela y tha t supplie s cur -
ren t t o th e fue l pum p fo r 2 second s t o pressuriz e th e fue l system .
• Whe n th e engin e is running , th e PC M supplie s groun d to th e PGM-F I mai n rela y tha t supplie s current to th e fue l pump .
• Whe n th e engin e is no t runnin g an d th e ignitio n i s on , th e PC M cut s groun d t o th e PGM-F I mai n rela y whic h cut s
curren t t o th e fue l pump .
*: wit h TC S*1: wit h VS A
Idle Ai r Contro l
Coolant Temperature Gauge ('04)
ProCarManuals.com
Component Locations
SERVICE CHECK CONNECTOR (2P)
ABS CONTROL UNIT
ECT SENSOR
TCS CONTROL VALVE
SENSOR
RIGHT-FRONT
WHEEL SENSOR
TCS CONTROL
VALVE ACTUATOR
LEFT-REAR
WHEEL SENSOR
GAUGE ASSEMBLY
ECU (PCM) (20 A) FUSE
UNDER-HOOD FUSE/RELAY BOX
BATTERY (120 A) FUSE
UNDER-HOOD RELAY BOX C
FAIL-SAFE RELAY
IG SW (50 A) FUSE
METER (15 A) FUSE
METER RELAY
TCS (15 A) FUSE
STOP/HORN
'96 - 98 models: (15 A) FUSE
'99 model: (20 A) FUSE
UNDER-HOOD FUSE/RELAY BOX
UNDER-HOOD RELAY BOX C
LEFT-FRONT WHEEL SENSOR
POWERTRAIN
CONTROL MODULE (PCM)
STEERING ANGLE SENSOR
RIGHT-REAR WHEEL SENSOR
TCS CONTROL UNIT
TCS/CRUISE SWITCH
UNDER-DASH FUSE/RELAY BOX
UNDER-DASH FUSE/RELAY BOX
METER (7.5 A) FUSE
TCS INDICATOR LIGHTProCarManuals.com
'99 - 01 Models
'99 - 01 Models
16. Install the steering wheel, then connect the radio
remote switch connector, horn connector and cruise
control set/resume/cancel switch connector.
'96 - 98 Models
14. Install the steering column covers.
15. If necessary, center the cable reel. (New replace-
ment cable reels come centered.) Do this by first
rotating the cable reel clockwise until it stops. Then
rotate it counterclockwise (about 21/2 turns) until the
arrow mark on the cable reel label points straight
up.
'96 - 98 Models
'99 - 01 ModelsProCarManuals.com