Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
6
5
4
2
3
1
7
YEL/BLK
YEL
PNK/BLU
GRN
RED/WHT
BLK
WHT
Jump to ground
Ignition switch ON (II)
Jump to ground
Jump to ground
Jump to ground
Under all conditions
Under all conditions
The horn should sound.
Check for voltage to ground:
There should be battery voltage.
The trunk should open.
The doors should unlock.
If all doors are closed, the doors
should lock.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be battery voltage.
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• Faulty horn
• An open in the wire
• Blown No. 13 (7.5 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• Faulty trunk lid opener
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• An open in the wire
• Poor ground (G602)
• An open in the wire
• Blown No. 44, (20 A) fuse in the
under-hood fuse/relay box
• An open in the wireProCarManuals.com
Cavity Wir eTest conditio nTest: Desire d resul tPossibl e caus e if resul t i s no t obtaine d
1
8
7
13
1 1
1 5
4
4
1 4
3
12
BL K
GRN/WH T
WHT/BLK
BLU/WH T
YEL/GRN
BLU/OR N
BLU/GRN
BLU/GR N
BLU/ORN
RED
GR N
Unde r al l condition s
Unde r al l condition s
Ignitio n switc h O N (II )
Ignitio n switc h O N (II ) an d
driver' s windo w switc h
UP
Ignitio n switc h O N (II ) an d
driver' s windo w switc h
AUT O U P
Ignitio n switc h O N (II ) an d
driver' s windo w switc h
AUT O DOW N
Ignitio n switc h O N (II ) an d
driver' s windo w switc h
DOWN
Driver' s windo w switc hDOWN
Driver' s windo w switc hOFF
Driver' s windo w switc hOFF
Connec t th e batter ypower t o th e No . 1 2an d No . 3 terminal s
Connec t th e batter y
power t o th e No . 3 an dNo. 1 2 terminal s
Check fo r continuit y t o ground :
Ther e shoul d b e continuity .
Chec k fo r voltag e to ground :
Ther e shoul d b e batter y voltage .
Chec k fo r voltag e to ground :
Ther e shoul d b e batter y voltage .
Chec k fo r voltag e to ground :
Ther e shoul d b e batter y voltage .
Chec k fo r continuit y t o ground :
Ther e shoul d b e continuity .
Chec k fo r continuit y betwee n th e No . 4
an d No . 1 4 terminals :
Ther e shoul d b e continuity .
Chec k fo r continuit y betwee n th e No . 4
an d No . 1 4 terminals :
Ther e shoul d b e continuity .
Chec k th e driver' s windo w motor :
I t shoul d ru n (th e windo w move s
down) .
Chec k th e driver' s windo w motor :
I t shoul d ru n (th e windo w move s up) . •
Poo r groun d (G251 )
• A n ope n in th e wir e
• Blow n No . 4 1 (2 0 A ) fus e in th e under -
hoo d fuse/rela y bo x
• A n ope n in th e wir e
• Blow n No . 1 7 (7. 5 A ) [No . 2 3 (7. 5 A) ] fus e
i n th e under-das h fuse/rela y bo x
• Fault y powe r windo w rela y
• A n ope n in th e wir e
• Fault y powe r windo w maste r switc h
• A n ope n in th e wire
• Fault y powe r windo w maste r switc h
• Poo r groun d (G251 )
• A n ope n in th e wir e
• Fault y powe r windo w maste r switc h
• A n ope n in th e wir e
• Fault y powe r windo w moto r
• A n ope n in th e wir e
Reconnec t th e connecto r t o th e powe r windo w contro l unit .
Cavit y Wir eTest conditio nTest: Desire d resul tPossibl e caus e if resul t i s no t obtaine d
17
9
5
16
GRN/YE L
YEL/BLU
GRN/RE D
YEL/WHT
Ignition switc h O N (II )
Whil e operatin g th e driv -
er' s windo w switc h
Whil e operatin g th e driv -
er' s windo w switc h Chec
k fo r voltag e betwee n th e No . 1 7
an d No . 9 terminals :
Ther e shoul d b e batter y voltage .
Chec k fo r puls e voltag e betwee n th e
No . 5 an d No . 9 terminals :
Ther e shoul d b e puls e voltag e (th e
voltmete r needl e shoul d mov e bac k
an d fort h alternately) .
Chec k fo r puls e voltag e betwee n th e
No . 1 6 an d No . 9 terminals :
Ther e shoul d b e puls e voltag e (th e
voltmete r needl e shoul d mov e bac k
an d fort h alternately) . •
Fault y powe r windo w moto r
• Fault y pulse r
• A n ope n in th e wir e
ProCarManuals.com
OnStar System ('02 Model USA)
OnStar Control Unit Input Test (cont'd)
Disconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B17
B22
A32
B6
B3
B2
B9
B18
B32
WHT/YEL
WHT
BLK
ORN
RED/GRN
BLK
Under all conditions
Ignition switch in ACC
(I)
Under all conditions
Under all conditions
Under all conditions
Under all conditions
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be battery voltage.
Check for continuity to ground:
There should be continuity.
Connect to ground:
All horns should sound.
Connect to ground:
The taillights should come on.
Check for continuity to ground:
There should be continuity.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Blown No. 4 (10 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• Poor ground (G601)
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Either horn faulty
• Poor ground (G201)
• An open in the wire
• Blown No. 1 (15 A) fuse in the
under-dash fuse/relay box
• Faulty taillight relay
• Faulty taillight system
• An open in the wire
• An open in the wire
Reconnect the connectors to the unit
Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
B20
B5
A8
A25
A10
A11
A23
A24
GRN/WHT
GRN/RED
GRY
BRN/YEL
WHT
BLU/RED
BLK
WHT
Front passenger's door
lock key cylinder in neu-
tral position
Front passenger's door
lock key cylinder in
locked position
Front passenger's door
lock key cylinder in neu-
tral position
Front passenger's door
lock key cylinder in
unlocked position
Under all conditions
Under all conditions
OnStar "DOT" button
pushed and human
advisor voice comes
on.
OnStar "DOT" button
pushed and human
advisor voice comes
on.
Under all conditions
Ignition switch in ACC
(I). OnStar "DOT" but-
ton pushed. Speak into
the microphone.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be less than 1 V.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be less than 1 V.
Check for continuity to ground:
There should be continuity.
Check for continuity to ground:
There should be continuity.
Check for voltage between the A10
terminal and audio unit C9 or B2
terminal:
There should be 1 V or less.
Check for voltage between the A11
terminal and audio unit C8 or B3
terminal:
There should be 1 V or less.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 4 V.
• Faulty front passenger's door lock
key cylinder switch
• Poor ground (G401, G402)
• An open in the wire
• Short to ground (if you don't have
5 V when you should)
• An open in the wire
• An open in the wire
• Faulty audio unit
• Faulty speaker
• An open in the wire
• Faulty audio unit
• Faulty speaker
• An open in the wire
• Faulty OnStar buttons and microphone
• An open in the wire
• Faulty OnStar buttons and micro-
phone
• An open in the wireProCarManuals.com
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B21
B24
B25
B29
B7
B10
B11
B12
B13
A1
A18
A19
A7
A22
A3
A4
A21
A20
A6
A5
BLU
PUR
ORN
ORN
BLU
BLK
ORN
GRN
PUR
GRY
GRY
GRY
YEL
GRY
BRN
BRN
GRY
GRY
YEL
YEL
Ignition switch in ACC (I)
Ignition switch turned
OFF
It is made to move to the
malfunction mode of
onstar system
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
Ignition switch in ACC (I)
OnStar "DOT" button
pushed
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Check for voltage to ground:
There should be no voltage.
Check for voltage to ground:
There should be 10 V.
Check for voltage to ground:
There should be 4 V.
Check for voltage to ground:
There should be less than 1 V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
"DOT" button pushed: 280 mV
"OnStar" button pushed: 1 V
"Emergency" button pushed: 1.7 V
Check for voltage to ground:
There should be about 10 V.
Check for voltage to ground:
There should be about 7 V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 0 V.
Check for voltage to ground:
There should be about 3.8 V.
Check for voltage to ground:
There should be about 6.6 V.
Check for voltage to ground:
There should be about 0 V.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be about 3 V.
Check for voltage to ground:
There should be about 6 V.
• Faulty OnStar button system interface
unit
• An open in the wire
• Faulty OnStar button system interface
unit
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface unit
• Poor ground (G401, G402)
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface
unit
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface
unit
• An open in the wire
• Blown No. 56 (7.5 A) fuse in the under-
hood fuse/relay box
• An open in the wire
• Blown No. 4 (10 A) fuse in the under-
dash fuse/relay box
• An open in the wire
• Poor ground (G601)
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wireProCarManuals.com
Disconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
A1
A7
BLK
Under all conditions
Check for continuity to ground:
There should be continuity.
• An open in the wire
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B2
B3
B4
B5
A12
A3
A9
A6
A10
A8
A5
A2
A4
B13
B14
BLU/YEL
YEL/GRN
ORN
WHT/GRN
BLU
PUR
ORN
ORN
BLU
BLK
ORN
GRN
PUR
PNK
GRN
Ignition switch in ACC (I)
Ignition switch in ACC (I)
With the ignition switch
OFF, press and hold the
"DOT" button. Turn the
ignition switch from OFF
to ACC three times and
back to ACC, then release
the "DOT" button.
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch turned
OFF
With the ignition switch
OFF, press and hold the
"DOT" button. Turn the
ignition switch from OFF
to ACC three times and
back to ACC, then release
the "DOT" button.
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
Ignition switch in ACC (I)
OnStar "DOT" button
pushed
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I) On-
Star "DOT" button pushed
Ignition switch in ACC (I)
Check for voltage to ground:
There should be approx 8V.
Check for voltage to ground:
"DOT" button pushed: 280mV
"OnStar" button pushed: 1V
"Emergency" button pushed: 1.7V
Check for voltage to ground:
There should be 4V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be no voltage.
Check for voltage to ground:
There should be 10V.
Check for voltage to ground:
There should be 4V.
Check for voltage to ground:
There should be less than 1V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
"DOT" button pushed: 280mV
"OnStar" button pushed: 1V
"Emergency" button pushed: 1.7V
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 4V.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Faulty OnStar button
• An open in the wire
• Faulty OnStar button
• An open in the wire
• Faulty OnStar button
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Poor ground (G401, G402)
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Faulty audio unit
• An open in the wire
• Faulty SRS unit
• An open in the wireProCarManuals.com
Disconnect the connector from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
12
23
BRN
GRY
Under all conditions
Under all conditions
Check for continuity to ground:
There should be continuity.
Check for continuity to ground:
There should be continuity.
• An open in the wire
• An open in the wire
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
22
21
25
20
15
14
11
8
2
GRY
GRY
YEL
YEL
GRY
GRY
BRN
GRY
YEL
Ignition switch in ACC
(I)
Ignition switch in ACC
(I)
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Check for voltage to ground:
There should be about 10 V.
Check for voltage to ground:
There should be about 7 V.
Check for voltage to ground:
There should be about 6 V.
Check for voltage to ground:
There should be about 3 V.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be about 6.6 V.
Check for voltage to ground:
There should be about 3.8 V.
Check for voltage to ground:
There should be about 0 V.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Blown No. 4 (10 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Faulty OnStar button and micro-
phone
• An open in the wire
• An open in the wire
• An open in the wireProCarManuals.com
Engine Coolant Temperature (ECT) Sensor
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0116: A range/performance problem in the
Engine Coolant Temperature (ECT) sensor.
The ECT Sensor is a temperature dependent resistor (thermistor). The resistance of the thermistor decreases as the engine
coolant temperature increases as shown below.
NOTE: If DTC P0117 and/or P0118 are stored at the same time as DTC P0116 and/or P0125, troubleshoot those DTCs first,
then troubleshoot DTC P0116 and/or P0125.
Possible Cause
• ECT sensor deterioration
• Malfunction in the thermostat and the cooling system
Troubleshooting Flowchart
— The MIL has been reported on.
— DTC P0116 is stored.
Problem verification:
1. Turn the ignition switch OFF.
2. Check the ETC output tempera-
ture or voltage with the HDS or
the scan tool.
Is about 176°F (80°C) or high-
er, or 0.86 V or less indicated?
YES
Problem verification:
1. Note current coolant
temperature.
2. Turn the ignition switch OFF.
3. Cool the engine for 1 hour.
4. Check the ETC output temper-
ature or voltage with the HDS
or the scan tool.
Does the ECT change 3.6°F
(2°C) or more?
NO
Replace the ECT sensor.
NO
YES
Problem verification:
1. Note current coolant
temperature.
2. Start the engine. Hold the
engine speed at 3,000 rpm
with no load (in Park or neu-
tral)
until
the
radiator
fan
comes on, then let it idle.
3. Check the ETC output temper-
ature or voltage with the HDS
or the scan tool.
Does the ECT change 3.6°F
(2°C) or more?
NO
YES
Intermittent failure, system is OK
at this time. Check the thermo-
stat and the cooling system.
Intermittent failure, system is OK
at this time. Check the thermo-
stat and the cooling system.
(cont'd)ProCarManuals.com
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0134: Right Primary Heated Oxygen Sensor
(Right Primary HO2S) (Bank 1, Sensor 1) heater system malfunction.
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0154: Left Primary Heated Oxygen Sensor
(Left Primary H02S) (Bank 2, Sensor 1) heater system malfunction.
The MIL has been reported on.
DTC P0134 and/or P0154 are
stored.
Problem verification:
1. Do the PCM Reset Procedure.
2. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the
radiator
fan
comes
on.
Is DTC P0134 and/or P0154
indicated?
YES
Check for an open in the HO2S:
1. Turn the ignition switch OFF.
2.
Disconnect
the
right primary
H02S (Bank 1, Sensor 1) or left
primary HO2S* (Bank2, Sen-
sor 1) connector.
3. Install a jumper wire on the
harness side of the right prima-
ry H02S (Bank 1,Sensor 1) or
left primary H02S*connector
between terminals No. 1 and
No. 2.
4. Turn the ignition switch ON (II).
5. Check the right primary HO2S
(Bank 1, Sensor 1) or left pri-
mary HO2S*(Bank2, Sensorl)
output voltage with the HDS
or the scan tool.
Is there 1.5 V or more?
YES
Check for an open in the wires
(PHO2S line):
1. Turn the ignition switch OFF.
2. Install a jumper wire on the
PCM connector between D19,
orD18*andD22.
3. Turn the ignition switch ON (II).
4. Check the right primary H02S
(Bank 1, Sensor 1) or left pri-
mary H02S* (Bank 2, Sensor 1)
output voltage with the HDS
or the scan tool.
Is there 1.5 V or more?
YES
NO
Intermittent failure, system is OK
at this time. Check for poor con-
nections or loose terminals at
C251, C254 (located at right shock
tower), C119 (right primary H02S
(Bank 1, Sensor 1)) or C126 (left
primary H02S (Bank 2, Sensor 1))*
and
PCM.
Replace the HO2S.
Repair open in the wire between
PCM (019 or D18*) and right pri-
mary HO2S (Bank 1, Sensor 1) or
left primary HO2S* (Bank 2,
Sensor 1).
Substitute a known-good PCM and
recheck. If symptom/indication
goes away, replace the original
PCM.ProCarManuals.com