Page 1009 of 4592
BO2DX±01
± BODYREAR SEAT
BO±23
DISASSEMBLY
1. REMOVE HEADRESTS AND HEADREST SUPPORTS
2. REMOVE SEATBACK COVER
Remove the hog rings and seatback cover from the seatback pad.
3. REMOVE SEAT CUSHION COVER
Remove the hog rings and seat cushion cover from the seat cushion pad.
Page 1010 of 4592
BO2DY±01
BO±24
± BODYREAR SEAT
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±23).
Page 1011 of 4592
BO2DZ±02
± BODYREAR SEAT
BO±25
INSTALLATION
Installation is in the reverse order of removal (See page BO±22).
Page 1012 of 4592
BO2E0±01
H09269
Anchor Cover Cap
Front Seat Outer Belt
Rear Seat Outer Belt
41 (420, 30)
LH Rear Seat Inner
with Center Belt Front Seat
RH Rear Seat Inner
with Center Belt
41 (420, 31)
41 (420, 30)
41 (420, 31)
41 (420, 30)
41 (420, 30)
41 (420, 30)
N´m (kgf´cm, ft´lbf): Specified torque
41 (420, 30)
7.8 (80, 69 in.´lbf)
BO±26
± BODYSEAT BELT
565 Author: Date:
SEAT BELT
COMPONENTS
Page 1013 of 4592

BO2E1±01
BO0632
BO0633
15°
45°
± BODYSEAT BELT
BO±27
INSPECTION
CAUTION:
Replace the seat belt assembly (Outer belt, inner belt,
bolts, nuts or sill±bar) if it has been used in a severe im-
pact. The entire assembly should be replaced even if dam-
age is not obvious.
1. All seat belt:
RUNNING TEST IN SAFE AREA
(a) Fasten the front seat belts.
(b) Drive the car at 10 m/h (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the
whole belt. Then retract the belt slightly and pull it out
again.
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
Page 1014 of 4592
N10070
Full Belt Length Minus
200 mm (7.87 in.)
BO0633
15°
45°
BO5906
BO±28
± BODYSEAT BELT
(e) Retract the whole belt, then pull out the belt until 200 mm
(7.87 in.) of belt remains retracted.
(f) Tilt the belt slowly.
(g) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
4. Manual type:
TESTING
(a) Adjust the belt to the proper length.
(b) Apply a firm load to the belt.
(c) Make sure that the belt is not extended.
Page 1015 of 4592
BR0A9±01
± BRAKEBRAKE SYSTEM
BR±1
2024 Author: Date:
BRAKE SYSTEM
PRECAUTION
1. Care must be taken to replace each part properly as it could affect the performance of the brake
system and result in a driving hazard. Replace the parts with parts having the same part number
or equivalent.
2. It is very important to keep parts and the area clean when repairing the brake system.
3. If the vehicle is equipped with a mobile communication system, refer to the precautions in the
IN section.
Page 1016 of 4592

BR0AA±03
BR±2
± BRAKETROUBLESHOOTING
2025 Author: Date:
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomCAUSEPAGE
Low pedal or spongy pedal
1. Fluid leaks for brake system
2. Air in brake system
3. Piston seals (Worn or damaged)
4. Rear brake shoe clearance (Out of adjustment)
5. Master cylinder (Faulty)
6. Booster push rod (Out of adjustment)DI±536
BR±4
BR±24
BR±31
BR±39
BR±35
BR±9
BR±20
Brake drag
1. Brake pedal freeplay (Minimal)
2. Parking brake lever travel (Out of adjustment)
3. Parking brake wire (Sticking)
4. Rear brake shoe clearance (Out of adjustment)
5. Pad or lining (Cracked or distorted)
6. Piston (Stuck)
7. Piston (Frozen)
8. Anchor, return or tension spring (Faulty)
9. Booster push rod (Out of adjustment)
10.Vacuum leaks for booster system
11. Master cylinder (Faulty)BR±5
BR±8
BR±35
BR±21
BR±31
BR±36
BR±24
BR±31
BR±39
BR±24
BR±31
BR±39
BR±31
BR±45
BR±20
BR±18
BR±9
Brake pull
1. Piston (Stuck)
2. Pad or lining (Oily)
3. Piston (Frozen)
4. Disc (Scored)
5. Pad or lining (Cracked or distorted)BR±24
BR±31
BR±39
BR±21
BR±31
BR±36
BR±24
BR±31
BR±39
BR±24
BR±39
BR±21
BR±31
BR±36