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(b) Place the oil pump through the input shaft, and align the
bolt holes of the pump body with the transmission case.
NOTICE: Do not push on the oil pump strongly or the oil
seal ring will stick to the direct clutch drum.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
26. MEASURE END PLAY OF INPUT SHAFT
Measure the end play with a dial gauge.
End play:
0.25±0.90 mm (0.0098±0.0354 in.)
HINT: There are 2 different thickness bearings for end of
stator shaft. If the end play is in excess of standard, select
one of them.
Bearing thickness:
3.60 mm (0.1417 in.)
4.19 mm (0.1650 in.)
27. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
28. INSTALL SECOND COAST BRAKE PISTON
(a) Coat the new O±rings with ATF and install it to the cover.
(b) Install the outer spring with the piston.
(c) Place the cover into the bore.
(d) Using SST, install the snap ring while pressing the cover.
SST 09350±32014 (09351±32050)
(e) Check that the front end of the piston rod contacts the
center of the second brake band depression.
29. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at the point
it meets the case.
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(b) Using SST, measure the piston stroke while applying and
releasing compressed air (392±785 kPa, 4±8 kgf/cm
2,
57±114 psi).
SST 09240±00020
Piston stroke:
2.0±3.5 mm (0.079±0.138 in.)
If the stroke is more than specified, replace the piston rod
with a longer one.
Piston rod length:
95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
If the still more than standard value, replace the brake
band with a new one.
HYDRAULIC CONTROL UNIT INSTALLATION
1. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the new O±rings to the pistons.
(b) Install the springs and pistons into the bores.
Spring dimensions
mm (in.)
Spring ColorFree length
C2Yellow/Purple51.8 (2.039)
B2None88.2 (3.473)
B2None70.3 (2.767)
C1None73.6 (2.898)
(c) Place the cover with a new gasket and gradually tighten
the bolts a little at a time in sequence.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
AX0U3±02
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2. PLACE NEW SECOND BRAKE APPLY GASKET
3. INSTALL SOLENOID WIRE
4. INSTALL THROTTLE CABLE
5. INSTALL VALVE BODY TO TRANSAXLE CASE
(a) While holding the cam down with your hand, slip the cable
end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the solenoid wire.
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(c) Install and tighten the 9 bolts.
HINT:
Each bolt length is indicated below.
Hand tighten the 9 bolts first, then torque with a
torque wrench.
Bolt length:
Bolt A: 30 mm (1.181 in.)
Bolt B: 43 mm (1.693 in.)
Bolt C: 48 mm (1.890 in.)
Bolt D: 52 mm (2.047 in.)
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
6. INSTALL B3 APPLY PIPE
NOTICE: Be careful not to bend or damage the pipe.
7. INSTALL CONNECTOR CLAMP AND PIPE RETAINER
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 48 mm (1.890 in.)
Bolt B: 39 mm (1.535 in.)
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
8. CONNECT SOLENOID CONNECTORS
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9. INSTALL OIL PIPES
Using a plastic hammer, install the pipes into the posi-
tions.
NOTICE: Be careful not to bend or damage the pipes.
10. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 37 mm (1.457 in.)
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 5 bolts first. Then, tighten them with a
torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
(d) Place the detent springs on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 37 mm (1.457 in.)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
11. INSTALL PIPE BRACKET AND OIL STRAINER
Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 53 mm (2.087 in.)
Torque:
Pipe bracket: 10 N´m (100 kgf´cm, 7 ft´lbf)
Oil strainer: 11 N´m (110 kgf´cm, 8 ft´lbf)
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12. INSTALL MAGNETS IN PLACE
NOTICE: Make sure that the magnets do not interfere with
the oil pipes.
13. INSTALL OIL PAN WITH NEW GASKET
(a) Install a new gasket and oil pan.
(b) Install and torque the 17 bolts.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
14. INSTALL THROTTLE CABLE RETAINING PLATE
15. INSTALL TRANSAXLE UPPER COVER
16. INSTALL T/M REVOLUTION SENSOR
(a) Install a new O±ring to the T/M revolution sensor.
(b) Install the T/M revolution sensor with the bolt.
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17. INSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch to the manual valve
shaft.
(b) Place the new locking plate and tighten the nut.
(c) Stake the nut with locking plate.
(d) Install the 2 bolts.
(e) Adjust the park/neutral position switch.
HINT: Align the groove and neutral basic line.
(f) Tighten the 2 bolts.
18. INSTALL UNION AND ELBOW
(a) Install the new O±rings to the union and elbow.
(b) Install the union elbow to the transaxle case.
Torque: 27 N´m (275 kgf´cm, 20 ft´lbf)
HINT: Install the elbow, as shown in the illustration.
19. INSTALL MANUAL SHAFT LEVER
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20. INSTALL SHIFT CONTROL CABLE BRACKET