1999 TOYOTA CAMRY Service Repair Manual

glove box alarm keyless entry wiper blades refrigerant type traction control

Page 3249 of 4592

TOYOTA CAMRY 1999 Service Repair Manual SS076±02
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±11
174 Author: Date:
ENGINE MECHANICAL (1MZ±FE)
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure be

SS076±02
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±11
174 Author: Date:
ENGINE MECHANICAL (1MZ±FE)
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,500 kPa (15.3 kgf/cm2, 218 psi)
1,000 kPa (10.2 kgf/cm2, 145 psi)
100 kPa (1.0 kgf/cm2, 15 psi) or less
Valve
clearanceat cold Intake
Exhaust
Adjusting shim for repair part Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.3000.15 ± 0.25 mm (0.006 ± 0.010 in.)
0.25 ± 0.35 mm (0.010 ± 0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC18 ± 12° BTDC @ idle
Idle speed±700 ± 50 rpm
Timing belt
tensionerProtrusion from housing side10.0 ± 10.8 mm (0.394 ± 0.425 in.)
Cylinder headWarpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
12 pointed head cylinder head bolt diameter
at tension portion STD
Minimum0.10 mm (0.039 in.)
30°, 45°, 75°
45°
1.0 ± 1.4 mm (0.039 ± 0.055 in.)
10.295 ± 10.313 mm (0.4053 ± 0.4080 in.)
10.345 ± 10.363 mm (0.4073 ± 0.4080 in.)
8.95 ± 9.05 mm (0.3524 ± 0.3563 in.)
8.75 mm (0.3445 in.)
Valve guide
bushingInside diameter
Outside diameter for repair part STD
O/S 0.055.510 ± 5.530 mm (0.2169 ± 0.2177 in.)
10.333 ± 10.344 mm (0.4068 ± 0.4072 in.)
10.383 ± 10.394 mm (0.4088 ± 0.4092 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Maximum95.45 mm (3.5779 in.)
95.40 mm (3.7559 in.)
94.95 mm (3.7382 in.)
94.90 mm (3.7362 in.)
44.5°
5.470 ± 5.485 mm (0.2154 ± 0.2159 in.)
5.465 ± 5.480 mm (0.2152 ± 0.2157 in.)
0.025 ± 0.060 mm (0.0010 ± 0.0024 in.)
0.030 ± 0.065 mm (0.0012 ± 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)

Page 3250 of 4592

TOYOTA CAMRY 1999 Service Repair Manual SS±12
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
175 Author: Date:
Valve springDeviation Maximum
Free length
Installed tension at 33.8 mm (1.331 in.)2.0 mm (0.079 in.)
45.50 mm (1.7913 in

SS±12
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
175 Author: Date:
Valve springDeviation Maximum
Free length
Installed tension at 33.8 mm (1.331 in.)2.0 mm (0.079 in.)
45.50 mm (1.7913 in.)
186 ± 206 N (19.0 ± 21.0 kgf, 41.9 ± 46.3 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 ± 30.976 mm (1.2191 ± 2.2195 in.)
31.000 ± 31.016 mm (1.2205 ± 1.2211 in.)
0.024 ± 0.050 mm (0.0009 ± 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD
Maximum
Journal oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Journal diameter
Circle runout Maximum
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 ± 0.090 mm (0.0016 ± 0.0035 in.)
0.12 mm (0.0047 in.)
0.035 ± 0.072 mm (0.0014 ± 0.0028 in.)
0.025 ± 0.062 mm (0.0010 ± 0.0024 in.)
0.10 mm (0.0039 in.)
0.09 mm (0.0035 in.)
26.959 ± 26.975 mm (1.0613 ± 1.0620 in.)
0.06 mm (0.0024 in.)
42.11 ± 42.21 mm (1.6579 ± 1.6618 in.)
41.96 ± 42.06 mm (1.6520 ± 1.6559 in.)
41.96 mm (1.6520 in.)
41.81 mm (1.6461 in.)
0.020 ± 0.200 mm (0.0008 ± 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 ± 18.8 mm (0.712 ± 0.740 in.)
Air intake
chamberWarpage Maximum0.10 mm (0.0039 in.)
Intake
manifoldWarpage
Air intake chamber side Maximum
Cylinder head side Maximum
0.15 mm (0.0059 in.)
0.08 mm (0.0031 in.)
Exhaust
manifoldWarpage Maximum0.50 mm (0.0196 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter
Maximum
12 pointed head main bearing cap bolt diameter
at tension portion STD
Minimum0.07 mm (0.0028 in.)
87.500 ± 87.512 mm (3.4449 ± 3.4453 in.)
87.52 mm (3.4457 in.)
7.500 ± 7.600 mm (0.2953 ± 0.2992 in.)
7.20 mm (0.2835 in.)
Piston and
piston ringPiston diameter
AISIN made
at 23.2 mm (0.913 in.) from the piston head
MAHLE made
at 41.2 mm (1.622 in.) from the piston head
Piston oil clearance
AISIN made STD
Maximum
MAHLE made STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil
87.406 ± 87.416 mm (3.4412 ± 3.4416 in.)
87.453 ± 87.467 mm (3.4430 ± 3.4436 in.)
0.084 ± 0.106 mm (0.0033 ± 0.0042)
0.13 mm (0.0051 in.)
0.033 ± 0.059 mm (0.0013 ± 0.0023)
0.08 mm (0.0031 in.)
0.020 ± 0.070 mm (0.0008 ± 0.0028 in.)
0.020 ± 0.060 mm (0.0008 ± 0.0024 in.)
0.25 ± 0.35 mm (0.0098 ± 0.0138 in.)
0.35 ± 0.45 mm (0.0138 ± 0.0177 in.)
0.15 ± 0.40 mm (0.0059 ± 0.0157 in.)
0.95 mm (0.0374 in.)
1.05 mm (0.0413 in.)
1.00 mm (0.0394 in.)

Page 3251 of 4592

TOYOTA CAMRY 1999 Service Repair Manual ± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±13
176 Author: Date:
Connecting
rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod bearing center wall thickness
Refer

± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±13
176 Author: Date:
Connecting
rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod bearing center wall thickness
Reference Mark 1
Mark 2
Mark 3
Mark 4
Connecting rod oil clearance STD
Maximum
Rod out±of±alignment Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Bushing oil clearance STD
Maximum
Connecting rod bolt diameter
at tension portion STD
Minimum0.15 ± 0.30 mm (0.0059 ± 0.0118 in.)
0.35 mm (0.0138 in.)
20.80 ± 20.85 mm (0.8189 ± 0.8209 in.)
1.484 ± 1.487 mm (0.0584 ± 0.0585 in.)
1.487 ± 1.490 mm (0.0585 ± 0.0587 in.)
1.490 ± 1.493 mm (0.0587 ± 0.0588 in.)
1.493 ± 1.496 mm (0.0588 ± 0.0589 in.)
0.038 ± 0.064 mm (0.0015 ± 0.0025 in.)
0.08 mm (0.0031 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 ± 22.014 mm (0.8663 ± 0.8667 in.)
21.997 ± 22.006 mm (0.8660 ± 0.8664 in.)
0.005 ± 0.011 mm (0.0002 ± 0.0004 in)
0.05 mm (0.0020 in.)
7.2 ± 7.3 mm (0.284 ± 0.287 in.)
7.0 mm (0.276 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness
Main journal oil clearance STD No.1 and No.4
No.2 and No.3
Maximum No.1 and No.4
No.2 and No.3
Main journal diameter
Main bearing center wall thickness
Reference (TMC made) Mark 1
Mark 2
Mark 3
Mark 4
Mk5
0.04 ± 0.24 mm (0.0016 ± 0.0095 in.)
0.30 mm (0.0118 in.)
1.930 ± 1.980 mm (0.0760 ± 0.0780 in.)
0.014 ± 0.036 mm (0.0006 ± 0.0014 in.)
0.026 ± 0.048 mm (0.0010 ± 0.0019 in.)
0.05 mm (0.0020 in.)
0.06 mm (0.0024 in.)
60.988 ± 61.000 mm (2.4011 ± 2.4016 in.)
2.486 ± 2.489 mm (0.0979 ± 0.0980 in.)
2.489 ± 2.492 mm (0.0980 ± 0.0981 in.)
2.492 ± 2.495 mm (0.0981 ± 0.0982 in.)
2.495 ± 2.498 mm (0.0982 ± 0.0983 in.)
2 498 2 501 (0 0983 0 0985 i )Mark 5
Mark 6
Mark 7
Reference (TMMK made) Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Crank pin diameter
Circle runout Maximum
Main journal taper and out±of±roundMaximum
Crank pin taper and out±of±roundMaximum2.498 ± 2.501 mm (0.0983 ± 0.0985 in.)
2.501 ± 2.504 mm (0.0985 ± 0.0986 in.)
2.504 ± 2.507 mm (0.0986 ± 0.0987 in.)
2.485 ± 2.488 mm (0.0978 ± 0.0980 in.)
2.488 ± 2.491 mm (0.0980 ± 0.0981 in.)
2.491 ± 2.494 mm (0.0981 ± 0.0982 in.)
2.494 ± 2.497 mm (0.0982 ± 0.0983 in.)
2.497 ± 2.500 mm (0.0983 ± 0.0984 in.)
2.500 ± 2.503 mm (0.0984 ± 0.0985 in.)
2.503 ± 2.506 mm (0.0985 ± 0.0987 in.)
52.992 ± 53.000 mm (2.0863 ± 2.0866 in.)
0.06 mm (0.0024 in.)
0.02 mm (0.0008 in.)
0.02 mm (0.0008 in.)

Page 3252 of 4592

TOYOTA CAMRY 1999 Service Repair Manual SS077±03
SS±14
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
177 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pu

SS077±03
SS±14
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
177 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pulley x Oil pump3435025
No.2 idler pulley x No.2 idler pulley bracket4344032
Camshaft timing pulley x Camshaft
for SST125
881,300
90094
65
Timing belt tensioner x Oil pump2728020
RH engine mounting bracket x Cylinder block2829021
No.2 timing belt cover x No.3 timing belt cover8.58574 in.´lbf
No.1 timing belt cover x Oil pump8.58574 in.´lbf
Crankshaft pulley x Crankshaft2152,200159
No.2 generator bracket x Engine RH mounting bracket2829021
Cylinder head x Cylinder block 12 pointed head bolt 1st
2nd
Recessed head bolt54
Turn 90°
18.5550
Turn 90°
18540
Turn 90°
13
Camshaft bearing cap x Cylinder head1616012
Cylinder head cover x Cylinder head88069 in.´lbf
Exhaust manifold x Cylinder head4950036
Exhaust manifold stay x Exhaust manifold
Except California A/T and all M/T
California A/T and all M/T
20
34200
35015
25
Exhaust manifold stay x Transmission housing
Except California A/T
California A/T
20
34200
35015
25
No.1 EGR pipe x RH exhaust manifold121209
No.1 EGR pipe x EGR cooler121209
PS pump bracket x RH cylinder head4344032
Oil dipstick guide x LH cylinder head88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Cylinder head rear plate x LH cylinder head88069 in.´lbf
No.3 timing belt cover x Cylinder head8.58574 in.´lbf
Water outlet x Intake manifold1515011
Fuel inlet hose x Fuel filter2930021
Intake manifold x Cylinder head1515011
Air intake chamber x Intake manifold4344032
No.2 EGR pipe x Air intake chamber121209
No.2 EGR pipe x EGR cooler121209
No.1 engine hanger x Air intake chamber3940029
No.1 engine hanger x RH cylinder head3940029
Air intake chamber stay x Air intake chamber19.520014
Air intake chamber stay x RH cylinder head19.520014
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
No.2 RH engine mounting stay x No.2 RH engine mounting bracket6465047

Page 3253 of 4592

TOYOTA CAMRY 1999 Service Repair Manual ± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±15
178 Author: Date:
No.2 RH engine mounting stay x No.2 Generator bracket6465047
RH engine mounting stay x Water outlet3232023
RH engine mou

Page 3254 of 4592

TOYOTA CAMRY 1999 Service Repair Manual SS0AF±03
SS±16
± SERVICE SPECIFICATIONSEMISSION CONTROL (5S±FE)
179 Author: Date:
EMISSION CONTROL (5S±FE)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
EGR valve x Intake manifold13.31

Page 3255 of 4592

TOYOTA CAMRY 1999 Service Repair Manual SS078±01
± SERVICE SPECIFICATIONSEMISSION CONTROL (1MZ±FE)
SS±17
180 Author: Date:
EMISSION CONTROL (1MZ±FE)
SERVICE DATA
EGR valve
position
sensorResistance (VC ± E2)
Power source voltage (VC

Page 3256 of 4592

TOYOTA CAMRY 1999 Service Repair Manual SS079±02
SS±18
± SERVICE SPECIFICATIONSEMISSION CONTROL (1MZ±FE)
181 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
EGR valve position sensor x EGR valve22017 in.´lbf
EGR p

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