Page 217 of 4592
AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±47
2. INSTALL CLUTCH PISTON TO CLUTCH DRUM
(a) Install the 2 new O±rings to the piston.
(b) Coat the O±rings with ATF.
(c) Press the piston into the drum with the cup side up, being
careful not to damage the O±rings.
3. INSTALL PISTON RETURN SPRINGS
(a) Place the piston return spring and snap ring onto the pis-
ton.
(b) Place SST on the piston return spring, and compress the
springs with a shop press.
SST 09350±32014 (09351±32070)
(c) Install the snap ring with snap ring pliers.
Be sure the end gap of the snap ring is not aligned with
the spring retainer claw.
4. INSTALL PLATES, DISCS AND FLANGE
(a) Install the plates and discs.
Install in order: P=Plate D=Disc
P ± D ± P ± D ± P ± D ± P ± D
(b) Install the flange with the flat end facing downward.
5. INSTALL SNAP RING
Check that the end gap of snap ring is not aligned with one
of the cutouts.
Page 218 of 4592
AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±48
6. RECHECK PISTON STROKE OF FORWARD CLUTCH
Set a dial indicator and measuring terminal (SST) togeth-
er, measure the forward clutch piston stroke while apply-
ing and releasing compressed air (392 ± 785 kPa, 4 ± 8
kgf/cm
2, 57 ± 114 psi).
SST 09350±32014 (09351±32190)
Piston stroke:
1.41 ± 1.82 mm (0.0555 ± 0.0717 in.)
If the piston stroke is less than the limit, parts may be mis-
assembled and reinstall them.
If the piston stroke is non±standard, select another
flange.
HINT: There are 5 different flange thickness.
Flange thickness:
2.8 mm (0.110 in.)
3.0 mm (0.118 in.)
3.2 mm (0.126 in.)
3.4 mm (0.134 in.)
3.6 mm (0.142 in.)
Page 219 of 4592
AUTOMATIC TRANSAXLEFRONT PLANETARY GEAR ±
AX±49
FRONT PLANETARY GEAR
COMPONENTS
ONE±WAY CLUTCH AND SUN GEAR
DISASSEMBLY
1. CHECK OPERATION OF ONE±WAY CLUTCH
Hold the sun gear and turn the hub. The hub should turn
freely clockwise and should lock counterclockwise.
2. REMOVE SECOND BRAKE HUB AND ONE±WAY
CLUTCH FRONT SUN GEAR
While turning the hub clockwise, remove the one±way
clutch from the sun gear.
AX0FE±02
AX0FF±02
Page 220 of 4592
AUTOMATIC TRANSAXLEFRONT PLANETARY GEAR ±
AX±50
3. REMOVE THRUST WASHER FROM SUN GEAR INPUT
DRUM
4. REMOVE SUN GEAR FROM DRUM
(a) Using snap ring pliers, remove the snap ring from the
drum.
(b) Remove the sun gear from the drum.
5. REMOVE SHAFT SNAP RING
Using snap ring pliers, remove the shaft snap ring from
the sun gear.
ONE±WAY CLUTCH AND SUN GEAR
ASSEMBLY
1. INSTALL SHAFT SNAP RING TO SUN GEAR
2. INSTALL SUN GEAR TO DRUM
(a) Install the sun gear to the drum.
(b) Using snap ring pliers, install the snap ring to the drum.
3. INSTALL THRUST WASHER TO SUN GEAR INPUT
DRUM
AX0FG±02
Page 221 of 4592
AUTOMATIC TRANSAXLEFRONT PLANETARY GEAR ±
AX±51
4. INSTALL ONE±WAY CLUTCH AND SECOND BRAKE
HUB ON SUN GEAR
While turning the hub clockwise, slide the one±way clutch
onto the sun gear.
5. RECHECK OPERATION OF ONE±WAY CLUTCH
PLANETARY RING GEAR INSPECTION
1. INSPECT RING GEAR FLANGE BUSHING
Using a dial indicator, measure the inside diameter of the
flange bushing.
Standard inside diameter:
19.025 ± 19.050 mm (0.7490 ± 0.7500 in.)
If the inside diameter is greater than the maximum, re-
place the flange.
2. REMOVE RING GEAR FLANGE
(a) Using a screwdriver, remove the snap ring.
(b) Remove the flange from the ring gear.
3. INSTALL RING GEAR FLANGE
(a) Position the flange into the ring gear.
(b) Using a screwdriver, install the snap ring.
AX0FH±02
Page 222 of 4592
AUTOMATIC TRANSAXLEFRONT PLANETARY GEAR ±
AX±52
FRONT PLANETARY GEAR INSPECTION
MEASURE PLANETARY PINION GEAR THRUST
CLEARANCE
Using a feeler gauge, measure the planetary pinion gear
thrust clearance.
Standard clearance:
0.20 ± 0.50 mm (0.0079 ± 0.0197 in.)
AX0FJ±02
Page 223 of 4592
AUTOMATIC TRANSAXLESECOND BRAKE ±
AX±53
SECOND BRAKE
COMPONENTS
SECOND BRAKE PISTON DISASSEMBLY
REMOVE SECOND BRAKE PISTON
(a) Apply compressed air to the oil hole to remove the piston.
(b) Remove the 2 O±rings from the piston.
AX0FK±02
AX0FL±02
Page 224 of 4592
AUTOMATIC TRANSAXLESECOND BRAKE ±
AX±54
SECOND BRAKE INSPECTION
INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surface of the discs, plates and flange
are worn or burnt. If necessary, replace them.
HINT:
If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.
Before assembling new discs, soak them in ATF for
at least 15 minutes.
SECOND BRAKE PISTON ASSEMBLY
INSTALL PISTON
(a) Coat a new O±ring with ATF.
(b) Install the 2 O±rings on the piston.
(c) Press the piston into the drum, being careful not to dam-
age the O±rings.
AX0FM±02
AX0FN±02