Page 1 of 4592

AC2810
AC0LG±02
AC2811
N11084
Wrong Okey
HI LO HILO
± AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC±1
2483 Author: Date:
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR WEAR EYE PROTECTION
2. ALWAYS WEAR EYE PROTECTION
3. BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN
YOUR EYES OR ON YOUR SKIN
If liquid refrigerant gets in your eyes or on your skin.
(a) Wash the area with lots of cool water.
CAUTION:
Do not rub your eyes or skin.
(b) Apply clean petroleum jelly to the skin.
(c) Go immediately to a physician or hospital for professional
treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED
FLAME
5. BE CAREFUL NOT TO DROP CONTAINER AND NOT
TO APPLY PHYSICAL SHOCKS TO IT
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERATION SYS-
TEM
If there is not enough refrigerant in the refrigerant system oil lu-
brication will be insufficient and compressor burnout may occur,
so that care to avoid this, necessary care should be taken.
7. DO NOT OPEN PRESSURE MANIFOLD VALVE WHILE
COMPRESSOR IS OPERATE
If the high pressure valve is opened, refrigerant flows in the re-
verse direction and could cause the charging cylinder to rup-
ture, so open and close the only low pressure valve.
8. BE CAREFUL NOT TO OVERCHARGE SYSTEM WITH
REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating etc.
Page 7 of 4592

I01390
Condition: Insufficient cooling
I01392
Condition: Insufficient cooling
NOTE : These gauge indica-
tions are shown when the
refrigeration system has
been opened and the refrig-
erant charged without vacu-
um purging.
± AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC±7
2489 Author: Date:
(6) Refrigerant overcharged or insufficient cooling of
condenser
Symptom seen in
refrigeration systemProbable causeDiagnosisRemedy
Pressure too high on both low
and high pressure sides
No air bubbles seen through the
sight glass even when the engine
rpm is lowered Unable to develop sufficient per-
formance due to excessive refrig-
eration system
Insufficient cooling of condenser Excessive refrigerant in
cycle " refrigerant over charged
Condenser cooling " condenser
fins clogged of condenser fan
faulty
(1) Clean condenser
(2) Check condenser fan motor
operation
(3) If (1) and (2) are in normal
state, check amount of refrigerant
Charge proper amount of refriger-
ant
(7) Air present in refrigeration system
Symptom seen in
refrigeration systemProbable causeDiagnosisRemedy
Pressure too high on both low
and high pressure sides
The low pressure piping hot to
touch
Bubbles seen in sight glass
Air entered in refrigeration system
Air present in refrigeration sys-
tem
Insufficient vacuum purging
(1) Check compressor oil to see if
it is dirty or insufficient
(2) Evacuate air and charge new
refrigerant
Page 39 of 4592

AC0M4±02
N01143
W
N01150
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±39
2521 Author: Date:
COMPRESSOR AND MAGNETIC
CLUTCH
ON±VEHICLE INSPECTION
1. INSPECT COMPRESSOR FOR METALLIC SOUND
(a) Start engine.
(b) Check if there is a metallic sound from the compressor
when the A/C switch is on.
If metallic sound is heard, replace the compressor assembly.
2. INSPECT REFRIGERANT PRESSURE
See ºON±VEHICLE INSPECTIONº of AIR CONDITIONING
SYSTEM on page AC±3.
3. INSPECT COMPRESSOR LOCK SENSOR RESIS-
TANCE
(a) Disconnect the connector.
(b) Measure resistance between terminals 1 and 2.
Standard resistance: 65 ± 125 W at 20 °C (68 °F)
If resistance is not as specified, replace the compressor assem-
bly.
4. INSPECT VISUALLY FOR LEAKAGE OF REFRIGER-
ANT FROM SAFETY SEAL
Using a gas leak detector, check for leakage of refrigerant.
If there is any leakage, replace the compressor assembly.
5. CHECK FOR LEAKAGE OF GREASE FROM CLUTCH
BEARING
6. CHECK FOR SIGNS OF OIL ON PRESSURE PLATE OR
ROTOR
7. INSPECT MAGNETIC CLUTCH BEARING FOR NOISE
(a) Start engine.
(b) Check for abnormal noise from near the compressor
when the A/C switch is OFF.
If abnormal noise is being emitted, replace the magnetic clutch.
8. INSPECT MAGNETIC CLUTCH OPERATION
(a) Disconnect the connector.
(b) Connect the positive (+) lead from the battery to terminal
4 and the negative (±) lead to the body ground.
(c) Check that the magnetic clutch is energized.
If operation is not as specified, replace the magnetic clutch.
Page 40 of 4592

AC0M4±02
N01143
W
N01150
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±39
2521 Author: Date:
COMPRESSOR AND MAGNETIC
CLUTCH
ON±VEHICLE INSPECTION
1. INSPECT COMPRESSOR FOR METALLIC SOUND
(a) Start engine.
(b) Check if there is a metallic sound from the compressor
when the A/C switch is on.
If metallic sound is heard, replace the compressor assembly.
2. INSPECT REFRIGERANT PRESSURE
See ºON±VEHICLE INSPECTIONº of AIR CONDITIONING
SYSTEM on page AC±3.
3. INSPECT COMPRESSOR LOCK SENSOR RESIS-
TANCE
(a) Disconnect the connector.
(b) Measure resistance between terminals 1 and 2.
Standard resistance: 65 ± 125 W at 20 °C (68 °F)
If resistance is not as specified, replace the compressor assem-
bly.
4. INSPECT VISUALLY FOR LEAKAGE OF REFRIGER-
ANT FROM SAFETY SEAL
Using a gas leak detector, check for leakage of refrigerant.
If there is any leakage, replace the compressor assembly.
5. CHECK FOR LEAKAGE OF GREASE FROM CLUTCH
BEARING
6. CHECK FOR SIGNS OF OIL ON PRESSURE PLATE OR
ROTOR
7. INSPECT MAGNETIC CLUTCH BEARING FOR NOISE
(a) Start engine.
(b) Check for abnormal noise from near the compressor
when the A/C switch is OFF.
If abnormal noise is being emitted, replace the magnetic clutch.
8. INSPECT MAGNETIC CLUTCH OPERATION
(a) Disconnect the connector.
(b) Connect the positive (+) lead from the battery to terminal
4 and the negative (±) lead to the body ground.
(c) Check that the magnetic clutch is energized.
If operation is not as specified, replace the magnetic clutch.
Page 69 of 4592
AC0N3±02
N20292
AC±68
± AIR CONDITIONINGPRESSURE SWITCH
2550 Author: Date:
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 800 ± 50 g (28.22 ± 1.76 oz.)
2. REMOVE PRESSURE SWITCH FROM LIQUID TUBE
Disconnect the connector and remove the pressure switch.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Lock the switch mount on the tube with an open end
wrench, being careful not to deform the tube, and remove
the switch.
At the time of installation, please refer to the following
item.
Lubricate a new O±ring with the compressor oil and install
the switch.
Page 111 of 4592
AX03G±01
Q10053
14 (145, 10)
No.1 Exhaust Pipe Support BracketClip Engine Hood
Air Cleaner Assembly
14 (145, 10)
Starter
Cruise Control Actuator
RH Drive Shaft
42 (430, 31)66 (670, 48)
39 (400, 29)
39 (400, 29)
39 (400, 29)
Hold Down Clamp
Manifold Stay
Stiffener
PlateBattery
Battery Tray Snap Ring
32 (330, 24)
27 (280, 20)
Torque Converter
Clutch
x6
42 (430, 31)
42 (430, 31)
Stiffener Plate66 (670, 48)
42 (430, 31)
Exhaust
Manifold Stay66 (670, 48)
Snap RingLH Drive Shaft
Plug for Line Pressure Test
Rear End Plate
15 (150, 11)
19 (195, 14)
25 (250, 18)
Oil Pan Insulator Shift Control Cable
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable partTMMK
TMC
± AUTOMATIC TRANSAXLE (A140E)AUTOMATIC TRANSAXLE UNIT
AX±17
1910 Author: Date:
AUTOMATIC TRANSAXLE UNIT
COMPONENTS
Page 166 of 4592

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±14
Valve Body Spring
SpringFree length and Coil outer
diameter mm (in.)Total No. of coils and Color
Upper valve body
Throttle modulator valve21.7 (0.854)
9.5 (0.374)9.5
None
Accumulator control valve28.1 (0.105)
10.6 (0.417)13.0
Yellow
Low coast modulator valve21.6 (0.850)
7.9 (0.311)11.5
None
Down shift plug29.8 (1.172)
8.7 (0.344)13.5
Yellow
Throttle valve30.7 (1.209)
9.2 (0.362)9.5
None
Second coast modulator valve20.9 (0.824)
8.5 (0.336)10.0
Light Green
Cut±back valve21.8 (0.858)
6.0 (0.236)13.5
None
Lock±up relay valve26.6 (1.046)
10.2 (0.402)11.5
Green
Lower valve body
Pressure relief valve11.2 (0.441)
6.4 (0.252)7.5
None
1 ± 2 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
2 ± 3 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
3 ± 4 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
Primary regulator valve66.7 (2.453)
18.6 (0.732)12.5
None
Secondary regulator valve43.6 (1.717)
10.9 (0.429)11.5
None
Lock±up signal valve30.0 (1.181)
8.2 (0.323)11.5
None
Cooler By±pass valve19.9 (0.784)
11.0 (0.433)8.5
None
Valve Body Retainer
ReteinerHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
Upper valve body
Throttle Modulator valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Accumulator control valve11.5 (0.453)5.0 (0.197)3.2 (0.126)
Cut±back valve9.2 (0.591)5.0 (0.197)3.2 (0.126)
Lock±up relay valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Second coast modulator valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Lower valve body
Primary regulator valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Page 176 of 4592
AUTOMATIC TRANSAXLEOPERATION ±
AX±6
2. HYDRAULIC CONTROL SYSTEM
The hydraulic control system is composed of the oil pump, the valve body, the solenoid valves, the accu-
mulators, the clutches and brakes, and the governor valve as well as the fluid passages which connect
all of these components.
Based on the hydraulic pressure created by the oil pump, the hydraulic control system governs the hy-
draulic pressure acting on the torque converter clutch, clutches and brakes in accordance with the ve-
hicle driving conditions.
There are three solenoid valves on the valve body.
The No.1 and No.2 solenoid valves are turned on and off by signals from the ECM to operate the shift
valves and change the gear shift position.
The No.3 solenoid valve is operated by signals from the ECM to engage or disengage the lock±up
clutch of the torque converter.