Page 609 of 3115
B16373
SST (C)
SST (A)
Turn
B16370SST (B)
SST (A) Turn
B16363
B16361
Upward
Pin
B16360
CH-14
- CHARGINGGENERATOR
1849 Author: Date:
2004 LAND CRUISER (RM1071U)
(f) To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110.3 N´m (1,125 kgf´cm, 81 ft´lbf)
(g) Remove the generator from SST (C).
(h) Turn SST (B), and remove SST (A and B).
4. INSTALL BRUSH HOLDER
(a) Place the front seal plate on the coil assembly.
(b) Place the brush holder on the coil assembly with the pin
facing upward.
NOTICE:
Be careful of the holder installation direction.
(c) Install the 2 screws.
Torque: 1.8 N´m (18 kgf´cm, 16 in.´lbf)
(d) Align the pins of the brush holder with the holes of the rear
seal plate, and install the rear seal plate.
Page 610 of 3115
B16359
B16655
B16654
- CHARGINGGENERATOR
CH-15
1850 Author: Date:
2004 LAND CRUISER (RM1071U)
5. INSTALL END COVER
(a) Install the terminal insulator.
NOTICE: Be careful of the terminal insulator installation
direction.
(b) Install the end cover with the 3 nuts.
Torque: 4.6 N´m (47 kgf´cm, 41 in.´lbf)
6. INSTALL REAR END COVER
Install the rear end cover with the 3 scerws.
Torque: 4.6 N´m (47 kgf´cm, 41 in.´lbf)
7. CHECK THAT ROTOR ROTATES SMOOTHLY
Page 611 of 3115
CH06I-04
B00809
B16653
- CHARGINGGENERATOR
CH-7
1842 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT
(See page CO-2)
2. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counter-
clockwise, and remove the drive belt.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE RADIATOR ASSEMBLY
(See page CO-17)
5. REMOVE PS VANE PUMP PULLEY
(See page SR-40)
6. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the cord clip on
the generator.
(d) Remove the bolt, 2 nuts and generator.
Page 612 of 3115
CH0M5-01
B16375
B16387
Socket Wrench
SST
B16386
SST
B12270
SST
B12272
SST
- CHARGINGGENERATOR
CH-1 1
1846 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REPLACE FRONT BEARING
(a) Remove the 4 screws, bearing retainer and bearing.
(b) Using SST and a hammer, tap out the bearing.
SST 09950- 60010 (09951- 00250), 09950- 70010
(09951-07100)
(c) Using SST and a press, press in a new bearing.
SST 09950- 60010 (09951- 00470), 09950- 70010
(09951-07100)
(d) Install the bearing retainer with the 4 screws.
Torque: 2.6 N´m (27 kgf´cm, 23 in.´lbf)
2. REPLACE REAR BEARING
(a) Using SST, remove the bearing cover (outside) and bear-
ing.
SST 09820-00021
NOTICE:
Be careful not to damage the fan.
(b) Using SST and a press, press in a new bearing.
SST 09820-00031
Page 613 of 3115
B12273
SST
CH-12
- CHARGINGGENERATOR
1847 Author: Date:
2004 LAND CRUISER (RM1071U)
(c) Using SST, push in the bearing cover (outside).
SST 09285-76010
Page 614 of 3115

ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
4WD Four Wheel Drive Vehicles
in. inch
LH Left-hand
LHD Left-hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right-hand
RHD Right-hand Drive
SRS Supplemental Restraint System
SSM Special Service Materials
w/ with
w/o without
5. ECU (ELECTRONIC CONTROL UNIT)
Many ECUs are mounted in this vehicle.
Take the following precautions during body repair to prevent damage to the ECUs.
Before starting electric welding operations, disconnect the negative (-) terminal cable from the battery.
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by each
memory system. Then when work is finished, reset the clock and audio systems as before.
When the vehicle has tilt and telescopic steering, power seat and outside rear view mirror, which are all
equipped with memory function, it is not possible to make a record of the memory contents. So when the
operation is finished, it will be necessary to explain this fact to the customer, and request the customer to
adjust the features and reset the memory.
Do not expose the ECUs to ambient temperatures above 80°C (176°F).
NOTICE: If it is possible the ambient temperature may reach 80° (176°F) or more, remove the ECUs
from the vehicle before starting work.
Be careful not to drop the ECUs and not to apply physical shocks to them.
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
INTRODUCTIONIN-9
Page 615 of 3115

Applicable models:
FOREWORD
This repair manual has been prepared to provide essential infor-
mation on body panel repair methods (including cutting and
welding operations, but excluding painting) for the TOYOTA
LAND CRUISER.
UZJ100, FZJ10_ series
HDJ10_, HZJ105 series
This manual consists of body repair methods, exploded dia-
grams and illustrations of the body components and other infor-
mation relating to body panel replacement such as handling pre-
cautions, etc. However, it should be noted that the front fenders
of the TOYOTA model is bolted on and require no welding.
When repairing, don't cut and join areas that are not shown in
this manual. Only work on the specified contents to maintain
body strength.
Body construction will sometimes differ depending on specifica-
tions and country of destination. Therefore, please keep in mind
that the information contained herein is based on vehicles for
general destinations.
For the repair procedures and specifications other than collision-
damaged body components of the TOYOTA LAND CRUISER
refer to the repair manuals.
If you require the above manuals, please contact your TOYOTA
Dealer.
All information contained in this manual is the most up-to-date
at the time of publication. However, specifications and proce-
dures are subject to change without prior notice.
TOYOTA MOTOR CORPORATION
Page 616 of 3115

GENERAL REPAIR INSTRUCTIONS
Work PrecautionsSAFETY
1. Before performing repair work, check
for fuel leaks. If a leak is found, be sure
to close the opening totally.
2. If it is necessary to use a frame in the
area of the fuel tank, first remove the
tank and plug the fuel line. SAFETY
Never stand in direct line
with the chain when using
a puller on the body or
frame, and be sure to at-
tach a safety cable.VEHICLE PROTECTION
When welding, protect the
painted surfaces, windows,
seats and carpet with heat-
resistant, fire-proof covers.
Glass Cover
Safety Cable
Seat Cover
WRONG
SAFETY WORK CLOTHES
HAND TOOLS
Keeping your hand tools in
neat order improve your
work efficiency. In addition to the usual mechanic's wear, cap and safety shoes,
the appropriate gloves, head protector, glasses, ear plugs, face
protector, dust-prevention mask, etc. should be worn as the
situation demands.
Dust-
Prevention
MaskWelder's
Glasses
Ear
Plugs
Face
Protector
Body
Tools
Stand
Head
Protector Eye
Protector
Welder's
Gloves Safety
Shoes
INTRODUCTIONIN-10