Page 505 of 3115
BO1JJ-04
H04847
ab
a - ab - b : 9 Clips
ab
H04848
: 10 Clips
H04849
- BODYUPPER BACK DOOR
BO-21
2595 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE ASSIST GRIP
(a) Using a screwdriver, remove the 2 assist grip plugs.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and assist grip.
2. REMOVE INSIDE HANDLE BEZEL
3. REMOVE CENTER BACK DOOR GARNISH
Using a screwdriver, remove the center back door garnish.
HINT:
Tape up the screwdriver tip before use.
4. REMOVE BACK DOOR GARNISH
Using a screwdriver, remove the back door garnish.
HINT:
Tape up the screwdriver tip before use.
5. REMOVE REAR WIPER ARM
(a) Open the cover.
(b) Remove the nut and rear wiper arm.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the grommet.
Page 506 of 3115

H18908
H04851
: 30 Clips
H04852
H04853
H04854
BO-22
- BODYUPPER BACK DOOR
2596 Author: Date:
2004 LAND CRUISER (RM1071U)
6. REMOVE REAR WIPER MOTOR AND LINK AS-
SEMBLY
(a) Disconnect the connector.
(b) Remove the 2 bolts.
(c) Unfasten the 3 bolts and remove the rear wiper motor and
link assembly.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
7. REMOVE REAR WIPER MOTOR RELAY
Remove the bolt and rear wiper motor relay.
8. REMOVE BACK DOOR WEATHERSTRIP
Remove the back door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE BACK DOOR INSIDE HANDLE
(a) Remove the 2 bolts.
(b) Disconnect the back door lock locking rod and back door
lock inside opening link, then remove the back door inside
handle.
10. REMOVE BACK DOOR CONTROL
(a) Disconnect the links.
(b) Remove the 3 bolts.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(c) Disconnect the connector, then remove the back door
control.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the back door control.
Page 507 of 3115
H04855
H04856
- BODYUPPER BACK DOOR
BO-23
2597 Author: Date:
2004 LAND CRUISER (RM1071U)
11. REMOVE BACK DOOR OUTSIDE HANDLE AS-
SEMBLY
(a) Using a screwdriver, remove the back door outside han-
dle.
HINT:
Tape up the screwdriver tip before use.
(b) Remove the 3 bolts and back door outside handle assem-
bly.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
12. REMOVE LICENSE PLATE LIGHTS
13. REMOVE BACK DOOR LOCK
Remove the 4 bolts and back door lock.
Torque: 7.0 N´m (71 ft´lbf, 62 in.´lbf)
14. REMOVE BACK DOOR LINK PROTECTOR
Page 508 of 3115
BO1JL-01
- BODYUPPER BACK DOOR
BO-25
2599 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-21).
Page 509 of 3115
BO1K7-04
H18903
Roof Headlining
Double Visor
Holder Inner Rear
View Mirror Double Visor
Sun Visor Sun Visor
Front Pillar Garnish
Outside No. 2 Moulding
Outside Upper Moulding
Front Assist Grip
Front Pillar Garnish Front Door
Opening Trim
Front Door
Opening Trim Windshield Glass
Dam Dam
Outside No. 2
Moulding Wiper Arm
Cowl Top Ventilator Louver LH
Hood to Cowl Top SealStopper
: Specified torque
N´m (kgf´cm, ft´lbf)
Non-reusable partOutside Moulding
Front Assist Grip
Overhead Console Box
Wiper Arm Head Cap
Wiper Arm
Cowl Top Ventilator
Louver RH
Outside MouldingCap
Cap
Holder
Assist Grip
Assist Grip
20 (204, 15)
20 (204, 15)
- BODYWINDSHIELD
BO-51
2625 Author: Date:
2004 LAND CRUISER (RM1071U)
WINDSHIELD
COMPONENTS
Page 510 of 3115
BO4420
Body
Adhesive
BO4IV-01
BO5231
H05704
A B
H05705
A
BDam StopperA
A
- BODYWINDSHIELD
BO-55
2629 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag dampen with cleanser.
2. CLEAN REMOVED GLASS
(a) Remove the damaged stoppers and dams.
(b) Using a scraper, remove the adhesive sticking to the
glass.
(c) Clean the glass with cleanser.
NOTICE:
Do not touch the glass surface after cleaning it.
Be careful not to damage the glass.
3. INSTALL NEW STOPPERS
Install new stoppers onto the glass.
A: 9 mm (0.35 in.)
B: 25 mm (0.98 in.)
4. INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 7 mm (0.28 in.)
B: 20 mm (0.79 in.)
NOTICE:
Do not touch the glass surface after cleaning it.
Page 511 of 3115

BO2820Reference Marks
BO4421
H02865
Primer M
Primer M
Primer M
Adhesive
H05397
aa
b
a - ab - b
Primer GPrimer G a
a
b
BO-56
- BODYWINDSHIELD
2630 Author: Date:
2004 LAND CRUISER (RM1071U)
5. POSITION GLASS
(a) Place the glass in the correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even.
(c) Place reference marks between the glass and the body.
(d) Remove the glass.
6. CLEAN CONTACT SURFACE OF GLASS
Using cleanser, clean the contact surface which is black-col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass surface after cleaning it.
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, apply Primer M to the exposed part of the body
on the vehicle side.
NOTICE:
Let the primer coating dry for more than 3 minutes.
Do not coat Primer M to the adhesive.
Do not keep remaining Primer M for later use.
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) If the primer is coated wrongly to the area not specified by
accident, wipe it off with a clean shop rag before the prim-
er dries.
NOTICE:
Let the primer coating dry for more than 3 minutes.
Do not keep remaining Primer G for later use.
Page 512 of 3115

H05398
a
b
a - a
b - b A
B aa a
b
A
B
BO2821Reference Marks
BO3986
N08495
Windshield Glass
Adhesive
- BODYWINDSHIELD
BO-57
2631 Author: Date:
2004 LAND CRUISER (RM1071U)
9. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No.08850-00801 or equivalent.
HINT:
After cutting off the tip, finish up all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown.
A: 12.0 mm (0.472 in.)
B: 8.0 mm (0.315 in.)
10. INSTALL WINDSHIELD GLASS
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
(c) Use a scraper to remove any excess or protruding adhe-
sive.
HINT:
Make sure the dam is attached to the body panel, as shown in
the illustration.
(d) Hold the windshield glass in place securely with a protec-
tive tape or equivalent until the adhesive hardens.