Page 129 of 3115

Q07409
D12661
Inscribing
Mark
D01622
AA
B B
D13665
(a)
(b)
(c)
(d)
(a)
(a)
(a)
(c)
(d)(e)
(d)(d)
(e)
(d)
(c)
(c)
(d)
(c)
(e)(e)
(e)
AT-32
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
1886 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Remove the 3 bolts and the transter case protector.
Torque: 29 N´m (296 kgf´cm, 21 ft´lbf)
(c) Remove the 8 bolts, the 2 nuts and the crossmember.
Torque:
Bolt: 50 N´m (510 kgf´cm, 37 ft´lbf)
Nut: 74 N´m (750 kgf´cm, 54 ft´lbf)
15. REMOVE ENGINE MOUNTING INSULATOR RR
Remove the 4 bolts and the engine mounting insulator RR.
Torque: 59 N´m (600 kgf´cm, 43 ft´lbf)
HINT:
At the time of installation, install the insulator rear with the in-
scribing mark facing backward.
16. REMOVE TRANSMISSION
(a) Lower the rear end of the transmission unit.
(b) Remove the transmission wire clamp bolt.
(c) Remove the 10 bolts and the transmission unit.
Torque:
Bolt A: 71 N´m (724 kgf´cm, 52 ft´lbf)
Bolt B: 37 N´m (377 kgf´cm, 27 ft´lbf)
17. REMOVE WIRE HARNESS AND HOSE
(a) Remove the 4 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(b) Release the lock and disconnect the connector.
(c) Disconnect the 5 connectors.
(d) Separate the 6 connector clamps.
(e) Disconnect the 5 hoses and remove the wire harness and
the hose.
Page 130 of 3115
AT07S-04
D12638N´m (kgf´cm, ft´lbf) : Specified torque
Transmission Control Rodx6Shift Lever Assembly Transfer Shift Lever Knob
Upper Console Panel
8.3 (85, 73 in.´lbf)
13 (130, 9)
AT-20
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
1874 Author: Date:
2004 LAND CRUISER (RM1071U)
FLOOR SHIFT ASSEMBLY
COMPONENTS
Page 131 of 3115
D12639
Position Indicator Housing
Position Indicator Light Guide
Slide Cover
No. 2 Slide Cover
Shift Lever Nut
Shift Lever Guide Cushion
Shift Lever Guide
Housing
Bracket
Shift Lock Control ECU
Coller
13 (130, 9)
Plate Washer
Spacer O-Ring Shift Lever Seal O-Ring SpacerSwivel
Plate Washer
Spacer Shaft Lower
Control Bushclip
Plate Washer Control Lever
Pin
Shift Lever Ring Spring Detent Shift
Lever PinShift Lever
Sub-assembly
Shift Lock Solenoid
Shift Lever
NutPinShift Lever Knob
Transmission
Control Switch (
e D Position)
Shift Lock
Control Switch CapBulb Indicator Light Wire
Shift Lock
Release Button
Spring
N´m (kgf´cm, ft´lbf) : Specified torque
MP grease Non-reusable partShift Lever
PlateTransmission
Control Switch
(2 e L Position)
Shift Lock
Solenoid Link
Shift
Lever
Lock Pin
4.9 (50, 43 in.´lbf)
Shift Lock Release Cover
Cushion
Shift Lock
PlateStopper
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
AT-21
1875 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 132 of 3115

AT114-01
D12642
D12643
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
AT-23
1877 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE SHIFT LEVER KNOB
2. REMOVE POSITION INDICATOR HOUSING
(a) Using a small screwdriver, remove the shift lock release
cover from the position indicator housing.
(b) Remove the position indicator housing assembly.
3. REMOVE POSITION INDICATOR LIGHT GUIDE
(a) Disconnect the indicator lamp wire from the position indi-
cator light guide.
(b) Remove the position indicator light guide.
4. REMOVE SLIDE COVER AND NO. 2 SLIDE COVER
5. REMOVE SHIFT LEVER GUIDE HOUSING
(a) Disconnect the shift lock control ECU connector from the
shift lever plate.
(b) Disconnect the 2 transmission control switches and the
shift lock control switch from the shift lever guide housing.
(c) Remove the 4 bolts, nuts and the shift lever guide housing
assembly.
6. DISASSEMBLE SHIFT LEVER GUIDE HOUSING
(a) Using a screwdriver, pry up the 3 shift lever nuts.
(b) Using nippers, cut the 3 shift lever nuts off then.
HINT:
Remove the shift lever lock pin of the shift lever nut in the same
way.
(c) Remove the shift lever guide cushion.
(d) Remove the 3 screws, the shift lock control ECU and the
shift lock solenoid.
(e) Remove the shift lock control ECU bracket from the shift
lock control ECU.
(f) Disconnect the transmission control switch connector
from the shift lever guide housing.
(g) Remove the shift lock release button and the spring.
Page 133 of 3115

D12644
D04836
D04855
D12645
AT-24
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
1878 Author: Date:
2004 LAND CRUISER (RM1071U)
(h) Using a screwdriver, pry up the shift lever nut.
(i) Using nipper, cut the shift lever nut off then.
(j) Remove the shift lever lock pin, the shift lock plate stopper
and the cushion.
7. DISCONNECT SHIFT LOCK CONTROL ECU, SHIFT
LOCK SOLENOID, SHIFT LOCK CONTROL SWITCH
AND TRANSMISSION CONTROL SWITCH
(a) Disengage the secondary locking device of the shift lock
solenoid.
(b) Release the locking lug of the terminal 4 and 5, and pull
the terminals out from the rear.
HINT:
Remove the transmission control switch in the same way.
(c) Remove the shift lock solenoid.
(d) Using 2 mm dia. steel wire, remove the pin and the shift
lock solenoid link from the shift lock solenoid plunger.
(e) Disengage the secondary locking device of the shift lock
control ECU.
(f) Release the locking lag of the terminal 1, 2 and 8 pull the
terminals out from the rear.
(g) Remove the transmission control switch. (De 4)
(h) Release the locking lag of the terminal 5, 6 and 12 and pull
the terminals out from the rear.
(i) Remove the transmission control switch. (2eL)
(j) Release the locking lag of the terminal 7 and 14 and pull
the terminals out from the rear.
Page 134 of 3115
D12646
D12647
D12648
D12649
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
AT-25
1879 Author: Date:
2004 LAND CRUISER (RM1071U)
(k) Remove the indicator lamp wire.
8. REMOVE SHIFT LEVER SUB-ASSEMBLY
(a) Using a magnetic finger, remove the detent shift lever pin
and the spring.
(b) Using 2 screwdrivers, remove the shift lever ring.
(c) Remove the pin and shift lever sub-assembly.
9. DISASSEMBLE SHIFT LEVER PLATE
(a) Remove the nut, the control lever, the plate washer, the
2 spacers and the 2 O-rings.
(b) Using pliers, remove the clip.
(c) Remove the swivel, the 2 plate washers, the shaft lower
control bush and the spacer.
(d) Remove the shift lever seal.
(e) Remove the 4 collars.
(f) Remove the 2 spring nuts.
Page 135 of 3115
D12641
AT116-01
D12640
AT-28
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
1882 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL FLOOR SHIFT LEVER ASSEMBLY
(a) Install the floor shift lever assembly with the 6 bolts.
Torque: 8.3 N´m (85 kgf´cm, 73 in.´lbf)
(b) Connect the connector to the floor shift lever assembly.
2. INSTALL No.1 FLOOR SHIFT GEAR SHIFTING ROD
(a) Shift into the N position.
(b) Connect the No.1 floor shift gear shifting rod and the con-
necting rod swivel with the nut.
Torque: 13 N´m (130 kgf´cm, 9 ft.´lbf)
3. INSTALL UPPER CONSOL PANNEL
(See Page BO-84)
4. INSTALL TRANSFER SHIFT LEVER KNOB
Page 136 of 3115

AT115-01
D12649
D12648
D04855
AT-26
- AUTOMATIC TRANSMISSIONFLOOR SHIFT ASSEMBLY
1880 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. REASSEMBLE SHIFT LEVER PLATE
(a) Install the 2 spring nuts.
(b) Install the 4 collars.
(c) Install the shift lever seal.
(d) Install the shaft lower control bush, the spacer, the 2 plate
washers and the swivel.
(e) Using pliers, install the clip.
(f) Apply MP grease to 2 new O-rings.
(g) Install the 2 O-rings, 2 new spacers, the plate washer, the
control lever and the nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
2. INSTALL SHIFT LEVER SUB-ASSEMBLY
(a) Apply MP grease to the pin.
(b) Install the shift lever sub-assembly and pin.
(c) Install the shift lever ring.
(d) Apply MP grease to the detent shift lever pin and the
spring.
(e) Install the detent shift lever pin and spring.
3. REASSEMBLE SHIFT LOCK SOLENOID
(a) Apply MP grease to the shift lock solenoid link.
(b) Install the shift lock solenoid link and the pin to the shift
lock solenoid plunger.
(c) Install the shift lock solenoid link with shift lock solenoid
plunger and the spring to the shift lock solenoid.