1998 TOYOTA LAND CRUISER Factory Repair Manual

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Page 521 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual F02821
Hydraulic Brake
BoosterSub-wire Harness S (SST)
AIR BLEED
FRONT
REAR BR-6
- BRAKEBRAKE FLUID
2142 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Connect the actuator checker (SST) to the h

Page 522 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual F02823
F02824
F02825
- BRAKEBRAKE FLUID
BR-7
2143 Author: Date:
2004 LAND CRUISER (RM1071U)
(i) Bleed right front brake line.
(1) Turn the selector switch of the actuator checker to
the ºFRONT RH

Page 523 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual F04458
BR-8
- BRAKEBRAKE FLUID
2144 Author: Date:
2004 LAND CRUISER (RM1071U)
(l) Observe the procedure in step (k) and bleed left rear
brake line.
(m) Disconnect the actuator checker (SST) and s

Page 524 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual BR0X9-02
F08309
Pedal Pad Brake PedalReturn Spring
Cowl Side TrimLower No. 1 PanelLH Lower Panel
No. 2 Heater to Register Duct
ABS ECU or
ABS & BA & TRAC
& VSC ECU
N´m (kgf´cm, ft´lbf): Specified

Page 525 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual BR0XB-02
F06414
- BRAKEBRAKE PEDAL
BR-13
2149 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. REASSEMBLY BRAKE PEDAL
(a) Install the pedal pad.
(b) Install the stop light switch cushion.

Page 526 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual F09171
Stop Light Switch Push Rod
Pedal Height
BR0JB-08
F02849
Pedal Freeplay
- BRAKEBRAKE PEDAL
BR-9
2145 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK PED

F09171
Stop Light Switch Push Rod
Pedal Height
BR0JB-08
F02849
Pedal Freeplay
- BRAKEBRAKE PEDAL
BR-9
2145 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
183.7 - 193.7 mm (7.232 - 7.626 in.)
If the pedal height is incorrect, adjust it.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the scuff plate, cowl side trim, lower No. 1 panel,
LH lower panel and No. 2 heater to register duct (See
page BO-81).
(b) Remove the steering wheel pad, steering wheel lower
No. 2 and No. 3 covers, steering wheel, combination
switch, column upper and lower covers, steering column
assembly and thrust stopper (See page SR-14 or
SR-29).
(c) Disconnect the connector from the stop light switch.
(d) Loosen the stop light switch lock nut and remove the stop
light switch.
(e) Loosen the push rod lock nut.
(f) Adjust the pedal height by turning the pedal push rod.
(g) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(h) Install the stop light switch.
(i) Connect the connector to the stop light switch.
(j) Push in the brake pedal 5 - 15 mm (0.20 - 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(k) After installation, push in the brake pedal 5 - 15 mm (0.20
- 0.59 in.), check that stop light lights up.
(l) After adjusting the pedal height, check the pedal freeplay.
(m) Install the thrust stopper, steering column assembly, col-
umn upper and lower covers, combination switch, steer-
ing wheel, steering wheel lower No. 2 and No. 3 covers,
and steering wheel pad (See page SR-14 or SR-29).
(n) Install the No. 2 heater to register duct, LH lower panel,
lower No. 1 panel, cowl side trim and scuff plate (See
page BO-81).
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal more than
40 times until there is no more pressure left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 1.0 - 6.0 mm (0.039 - 0.236 in.)

Page 527 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual F02850Pedal Reserve Distance BR-10
- BRAKEBRAKE PEDAL
2146 Author: Date:
2004 LAND CRUISER (RM1071U)
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoo

Page 528 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual BR0XA-02
F06414
BR-12
- BRAKEBRAKE PEDAL
2148 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE HYDRAULIC BRAKE BOOSTER ASSEMBLY
(See page BR-60)
2. REMOVE BRAKE PEDAL ASSEMBLY
(a) Disco

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