Page 2793 of 3115
RS0BU-07
H19947
Front Airbag Sensor LHFront Airbag Sensor RHFront Passenger
Airbag Assembly
Seat Belt
Pretensioner RH
Airbag Sensor Assembly Seat Belt
Pretensioner LHSpiral Cable
Curtain Shield Airbag
Sensor Assembly LHCurtain Shield Airbag
Sensor Assembly RH Side and Curtain Shield Airbag
Sensor Assembly LH
Side and Curtain Shield Airbag
Sensor Assembly RH Side Airbag Assembly LHSide Airbag Assembly RH Curtain Shield Airbag
Assembly LH
Curtain Shield Airbag
Assembly RH Steering Wheel Pad
(w/ Airbag)
RSCA Off
Switch
Seat Position Sensor
Assembly
RS-96
- SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
2371 Author: Date:
2004 LAND CRUISER (RM1071U)
WIRE HARNESS AND CONNECTOR
LOCATION
Page 2794 of 3115
RS0BW-04
RS-98
- SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
2373 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following cases, replace the wire harness or connector.
If any part of the SRS wire harness or any connector has been found to be faulty in troubleshoot-
ing.
If any part of the SRS wire harness or any connector has been found to be faulty during checking
items 2-(b) or (c) (See page RS-97).
NOTICE:
If the wire harness used in the SRS is damaged, replace the whole wire harness assembly.
Page 2795 of 3115

B16462
ACC Cut RelayST0OU-01
S04972
Ohmmeter Continuity
No continuity
Continuity Ohmmeter
3 14
2
5
S04971Continuity
No continuityOhmmeter
Ohmmeter Battery12
5
3 4
- STARTINGACC CUT RELAY
ST-19
1835 Author: Date:
2004 LAND CRUISER (RM1071U)
ACC CUT RELAY
INSPECTION
1. REMOVE ACC CUT RELAY
Remove the relay box and ACC cut relay.
2. INSPECT ACC CUT RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is continuity, replace the relay.
(c) Check that there is continuity between terminals 3 and 4.
If there is no continuity, replace the relay.
3. INSPECT ACC CUT RELAY OPERATION
(a) Apply battery positive voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is no continuity be-
tween terminals 3 and 4.
If there is continuity, replace the relay.
(c) Using an ohmmeter, check that there is continuity be-
tween terminals 3 and 5.
If there is no continuity, replace the relay.
4. REINSTALL ACC CUT RELAY
Page 2796 of 3115
ST08B-03
B16434
Intake Air Connector
V-Bank Cover PS Air Hose
EVAP Hose
Air HoseFuel Return Hose
PCV Hose
ST-2
- STARTINGSTARTER
1818 Author: Date:
2004 LAND CRUISER (RM1071U)
STARTER
COMPONENTS
Page 2797 of 3115
B16458
EVAP Pipe
EVAP HoseRear Water
Bypass Joint
Injector Connector
VSV Connector
for EVAP
EVAP Hose
Starter Connector
V-Bank
Cover Bracket
Starter Intake Manifold AssemblyPS Air Hose Engine WireEVAP Hose
Gasket
Gasket
Non-reusable part
39 (400, 29)
Engine Wire
Ignition Coil with
Igniter Connector
Water Bypass HoseEngine Wire
Engine Wire Protector
Fuel Return Hose
Engine Wire Protector
Engine Wire
V-Bank Cover Bracket
V-Bank
Cover Bracket
V-Bank
Cover Bracket
- STARTINGSTARTER
ST-3
1819 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 2798 of 3115
B04547
O-Ring Idler GearStarter Housing
Assembly
Return SpringStarter Clutch
Assembly
O-Ring Steel Ball
Contact Plate Rear BearingArmatureMagnetic Switch
AssemblyBearing
Front Bearing
O-Ring
End Cover
Brush Holder
Field Frame (Field Coil)
Terminal Insulator Magnetic Switch Assembly
Wave Washer Terminal Nut
O-Ring Terminal InsulatorTerminal Bolt Terminal C Kit Part
Lead Terminal
Plunger Gasket
End Cover
Terminal Insulator Terminal Bolt
Contact PlateTerminal Insulator
Wave Washer O-Ring
Terminal Nut
Terminal 30 Kit Part
Non-reusable part
Packing
Dust Protector
Dust Protector
O-Ring
ST-4
- STARTINGSTARTER
1820 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 2799 of 3115

ST08D-04
B04550
Dust Protector
B04632
B04551
B04552
(2)(3)
(1) (4)
(5)
ST0948
Magnetic Finger
ST-6
- STARTINGSTARTER
1822 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE 2 DUST PROTECTORS
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(b) Remove the 2 through bolts.
Torque: 9.3 N´m (95 kgf´cm, 82 in.´lbf)
(c) Pull out the field frame together with the armature from the
magnetic switch assembly.
NOTICE:
At the time of notice, align the protrusion of the field frame
with the groove of the magnetic switch.
(d) Remove the O-ring from the field frame.
HINT:
At the time of assembly, use a new O-ring.
3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY
AND GEAR
(a) Remove the 2 screws.
Torque: 9.3 N´m (95 kgf´cm, 82 in.´lbf)
(b) Remove these parts from the magnetic switch assembly:
(1) Starter housing
(2) Return spring
(3) Idler gear
(4) Bearing
(5) Starter clutch assembly
HINT:
At the time of assembly, apply grease to the return spring and
insert the return spring into the clutch shaft hole.
4. REMOVE STEEL BALL
Using a magnetic finger, remove the steel ball from the clutch
shaft hole.
HINT:
At the time of assembly, apply grease to the steel ball and insert
the steel ball into the clutch shaft hole.
Page 2800 of 3115
B04654
P10568
- STARTINGSTARTER
ST-7
1823 Author: Date:
2004 LAND CRUISER (RM1071U)
5. REMOVE BRUSH HOLDER
(a) Remove the 2 screws w/ O-ring and the end cover from
the field frame.
Torque: 3.8 N´m (39 kgf´cm, 34 in.´lbf)
(b) Remove the O-ring from the field frame.
HINT:
At the time of assembly, use a new O-ring.
(c) Using a screwdriver, hold the spring back and disconnect
the brush from the brush holder. Disconnect the 4
brushes, and remove the brush holder.
NOTICE:
Check that the positive (+) lead wires are not grounded.
6. REMOVE ARMATURE FROM FIELD FRAME