Page 425 of 3115

H18912
: 6 Clips
H18913
: 2 Clips
H20954
H20955
H21406
: 5 Clips
- BODYINSTRUMENT PANEL
BO-87
2661 Author: Date:
2004 LAND CRUISER (RM1071U)
23. REMOVE FRONT CONSOLE PANEL
(a) Remove the transfer shift lever knob.
(b) Using a screwdriver, remove the front console panel.
HINT:
Tape up the screwdriver tip before use.
24. REMOVE CONSOLE REAR END PANEL
(a) Remove the rear console cup holder box.
(b) Remove the 2 screws.
(c) Using a screwdriver, remove the console rear end panel.
HINT:
Tape up the screwdriver tip before use.
25. REMOVE REAR RADIO CONTROL PANEL
Disconnect the connector, then remove the 3 screws and the
rear radio control panel.
26. REMOVE REAR CONSOLE BOX
(a) w/o Disc player changer :
Remove the 6 bolts, the 8 screws and the rear console
box.
(b) w/ Disc player changer :
Remove the 4 bolts, the 8 screws and the rear console
box.
27. REMOVE CENTER LOWER CLUSTER FINISH PANEL
Using a screwdriver, remove the center lower cluster finish pan-
el, then disconnect the connector.
HINT:
Tape up the screwdriver tip before use.
Page 426 of 3115
H18914
H18915
BO-88
- BODYINSTRUMENT PANEL
2662 Author: Date:
2004 LAND CRUISER (RM1071U)
28. REMOVE FRONT CONSOLE BOX AND FRONT CON-
SOLE BOX BRACKET
Remove the 2 bolts, the front console box and the front console
box bracket.
29. REMOVE INSTRUMENT PANEL
(a) Disconnect the junction connectors.
HINT:
The connectors can be disconnected by loosening the bolts.
(b) Disconnect the connector, then remove the 8 bolts, the 2
nuts and the instrument panel.
30. REMOVE ECM (See page SF-60)
31. REMOVE NO. 3 HEATER TO REGISTER DUCT
32. REMOVE NO. 4 HEATER TO REGISTER DUCT
33. REMOVE GLOVE COMPARTMENT DOOR DAMPER
34. REMOVE FLOOR BRACE
35. REMOVE NO. 1 BRACE
36. REMOVE REINFORCEMENT
Page 427 of 3115
BO1JO-03
H04871
H04872
H05218
- BODYLOWER BACK DOOR
BO-29
2603 Author: Date:
2004 LAND CRUISER (RM1071U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 28 N´m (286 kgf´cm, 21 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the body side hinge bolts and nut to adjust.
Torque: 31 N´m (316 kgf´cm, 23 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door linkages are adjusted cor-
rectly.
(b) Using a torx wrench, loosen the door lock striker mounting
screws.
Torx wrench: T40 (Part No. 09042-00020 or locally
manufactured tool)
Torque: 11.5 N´m (117 kgf´cm, 8 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.
Page 428 of 3115
BO1JM-03
H21440
Back Door Lock
Control Cable
Back Door Inside Handle
Spacer
Upper Back Door Striker
Back Door Lock Control
Back Door Lock
Control Cable
Door Lock Striker
Tail Gate Stay
Rear Light Assembly
Service Hole Cover
Back Door Trim Torsion Bar Guide
Lower Torsion BarRear Mat Set Plate Door Lock Striker
Tail Gate Stay
Rear Light Assembly
Service Hole Cover
Back Door Hinge
Clip
Key Cylinder
28 (286, 21)
11.5 (117, 8)
x 5
: Specified torqueN´m (kgf´cm, ft´lbf) Back Door Hinge
5.0 (51, 44 in.´lbf)
11.5 (117, 8)
18.5 (189, 14)
18.5 (189, 14)
5.0 (51, 44 in.´lbf)
31 (316, 23)
28 (286, 21)
31 (316, 23)
5.0 (51, 44 in.´lbf)
18.5 (189, 14)
5.0 (51, 44 in.´lbf)
18.5 (189, 14)
11.5 (117, 8)
BO-26
- BODYLOWER BACK DOOR
2600 Author: Date:
2004 LAND CRUISER (RM1071U)
LOWER BACK DOOR
COMPONENTS
Page 429 of 3115

BO217-02
H05258
H04862
: 16 Clips
H04869
H04863
H04864
- BODYLOWER BACK DOOR
BO-27
2601 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE REAR MAT SET PLATE
(a) Remove the 5 screws.
(b) Using a screwdriver, remove the rear mat set plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE BACK DOOR TRIM
(a) Insert a screwdriver between the door and door trim to pry
out.
HINT:
Tape the screwdriver tip before use.
(b) Remove the back door trim.
3. REMOVE LOWER TORSION BAR
(a) Remove the rear bumper (See page BO-5).
(b) Remove the 4 bolts and lower torsion bar as shown in the
illustration.
(c) Remove the torsion bar guide.
4. REMOVE BACK DOOR INSIDE HANDLE
(a) Remove the screw and back door inside handle.
(b) Remove the spacer.
5. REMOVE BACK DOOR LOCK CONTROL
(a) Remove the 2 screws.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Disconnect the back door lock control cables, then re-
move the back door control.
6. REMOVE SERVICE HOLE COVERS
NOTICE:
Do not tear the service hole cover.
Page 430 of 3115

H04865
H04866
H04867
H04868
H04870
BO-28
- BODYLOWER BACK DOOR
2602 Author: Date:
2004 LAND CRUISER (RM1071U)
7. REMOVE KEY CYLINDER
(a) Disconnect the connector.
(b) Remove the clip and key cylinder.
8. REMOVE BACK DOOR LOCK
(a) Disconnect the control cable from the clamp.
(b) Using a torx wrench, remove the 3 screws and back door
lock.
Torx wrench: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the rotating parts of the door lock.
(c) Employ the same manner described above to the other
side.
9. REMOVE REAR LIGHT ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 2 nuts.
(c) Using a screwdriver, remove the rear light assembly.
HINT:
Tape the screwdriver tip before use.
(d) Employ the same manner described above to the other
side.
10. REMOVE TAIL GATE STAY
(a) Using a torx wrench, remove the 2 screws and tail gate
stay.
Torx wretch: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 18.5 N´m (189 kgf´cm, 14 ft´lbf)
(b) Employ the same manner described above to the other
side.
Page 431 of 3115
BO1JP-01
BO-30
- BODYLOWER BACK DOOR
2604 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-27).
Page 432 of 3115
BO1LD-03
H18905
Rear Door Opening TrimRoof Headlining Rear Trim
Upper Roof Side
Inner Garnish
Quarter Trim Jack CoverStriker Plate
Quarter Trim Panel Rear Door Scuff PlateQuarter Belt MouldingRear Mat
Rear Mat Set Plate Quarter Window
GlassStriker Plate Quarter Window
Glass Weatherstrip
Striker Plate
x5 Rear
Assist Grip Rear Vent Window Motor
Assist Grip
Plug
Assist Grip
Plug
- BODYQUARTER WINDOW GLASS
BO-61
2635 Author: Date:
2004 LAND CRUISER (RM1071U)
QUARTER WINDOW GLASS
COMPONENTS