1998 TOYOTA LAND CRUISER Factory Repair Manual

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low beam headrest charging load capacity service auxiliary battery location

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Load previous 8 pages

Page 657 of 3115

INSTALLATION
BODY PANEL REPLACEMENTRE-21

Page 658 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual mm in.
50
1.97
FRONT BODY PILLAR (CUT)
REMOVAL (With the cowl top side panel removed.)
Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Locations]
50 mm
50 mm
50 mm
Cut and Join Loc

mm in.
50
1.97
FRONT BODY PILLAR (CUT)
REMOVAL (With the cowl top side panel removed.)
Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Locations]
50 mm
50 mm
50 mm
Cut and Join Location
(Cut Location for Supply Parts)
Cut with disc sander, etc.
1. Cut and join the parts at the locations as shown
above.2. Cut and join the outer pillar and reinforcement
and inner pillar at position shifted about 50 mm
(1.97 in.)
3. Cut and join the rocker outer panel and rocker
panel reinforcement at position shifted about 50
mm (1.97 in.)
BODY PANEL REPLACEMENTRE-15

Page 659 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual mm in.
60
11 02.36
4.33
INSTALLATION
Inner Pillar
Butt Weld
Cowl Side Panel
Butt Weld
Rocker Panel Reinforcement
Cut and Join Location
110 mm
Outer Pillar
Cut and Join
Location
60 mm
Pillar Reinforce

mm in.
60
11 02.36
4.33
INSTALLATION
Inner Pillar
Butt Weld
Cowl Side Panel
Butt Weld
Rocker Panel Reinforcement
Cut and Join Location
110 mm
Outer Pillar
Cut and Join
Location
60 mm
Pillar Reinforcement
3. Before temporarily installing the new parts.
Weld the pillar reinforcement and outer pillar
with standard points. 1. Install the inner pillar and rocker panel rein-
forcement to the vehicle side.
2. Cut the new parts for the outer pillar at the
locations as shown above.
HINT: After welding the pillar reinforcement finally
attach it to the cut and join location tips.
BODY PANEL REPLACEMENTRE-16

Page 660 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual mm in.
20
0.79 Foamed Material
Application Area
Butt Weld
Butt Weld
Butt Weld
Butt Weld
Tack Weld (20 mm)
Butt Weld
6. Apply foamed material to the pillar section. 4. Temporarily install the new parts

mm in.
20
0.79 Foamed Material
Application Area
Butt Weld
Butt Weld
Butt Weld
Butt Weld
Tack Weld (20 mm)
Butt Weld
6. Apply foamed material to the pillar section. 4. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
5. Before welding the new parts, check the fit of
the front door, front fender and windshield
glass.
BODY PANEL REPLACEMENTRE-17

Page 661 of 3115

FRONT CROSSMEMBER (ASSY)
REMOVAL
BODY PANEL REPLACEMENTRE-6

Page 662 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual INSTALLATION
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
BODY PANEL REPLACEMENTRE-7

INSTALLATION
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
BODY PANEL REPLACEMENTRE-7

Page 663 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual FRONT DOOR OUTER PANEL (ASSY)
REMOVAL
Braze
Positioning Tape
Braze
Installation
Position
Hemming Location
Disc Sander
2. After grinding off the hemming location, remove
the outer panel. 1. Before remo

FRONT DOOR OUTER PANEL (ASSY)
REMOVAL
Braze
Positioning Tape
Braze
Installation
Position
Hemming Location
Disc Sander
2. After grinding off the hemming location, remove
the outer panel. 1. Before removing the outer panel, make the
installation position with a tape.
BODY PANEL REPLACEMENTRE-22

Page 664 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual mm in.
10
0.39
INSTALLATION
Positioning Tape
Braze
Braze
Body Sealer
about 10 mm
Do not close the
drain hole.
Body Sealer
Cloth Tape
30
°
Hemming Tool
2. Bend the flange hem about 30° with a hammer

mm in.
10
0.39
INSTALLATION
Positioning Tape
Braze
Braze
Body Sealer
about 10 mm
Do not close the
drain hole.
Body Sealer
Cloth Tape
30
°
Hemming Tool
2. Bend the flange hem about 30° with a hammer
and dolly, then fasten tightly with a hemming
tool.
HINT:
1) Perform hemming in three steps, being careful
not to warp the panel.
2) If a hemming tool cannot be used, hem with a
hammer and dolly.
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply sealer evenly about 10 mm (0.39 in.)
from the flange and 3 mm (0. 12 in.) in diame-
ter to the outer panel and apply just enough
sealer for the reinforcement and side impact
protection beam to make contact.
2) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-23

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