Page 2585 of 3115
SS0OF-04
- SERVICE SPECIFICATIONSCHARGING
SS-21
161 Author: Date:
2004 LAND CRUISER (RM1071U)
CHARGING
SERVICE DATA
BatterySpecific gravity at 20°C (68°F)
Voltage at 20°C (68°F)1.25 - 1.29
12.5 - 12.9 V
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12V 130A
2.3 - 2.7 W
14.2 - 14.4 mm (0.559 - 0.567 in.)
14.0 mm (0.551 in.)
10.5 mm (0.413 in.)
4.5 mm (0.177 in.)
Charging circuitWithout load STD amperage
STD voltage
With load STD amperage10 A or less
13.2 - 14.8 V
30 A or less
Page 2586 of 3115
SS0OG-04
SS-22
- SERVICE SPECIFICATIONSCHARGING
162 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame2.62723 in.´lbf
Rectifier end frame x Drive end frame5.85951 in.´lbf
Generator pulley x Rotor110.31,12581
Brush holder x Rectifier end frame1.81816 in.´lbf
End cover x Rectifier end frame4.64741 in.´lbf
Rear end cover x Rectifier end frame4.64741 in.´lbf
Generator x Cylinder block Bolt
Nut 10 mm
Nut 8 mm39
39
15.5400
440
15829
29
11
Page 2587 of 3115
SS0O9-01
- SERVICE SPECIFICATIONSCOOLING
SS-13
153 Author: Date:
2004 LAND CRUISER (RM1071U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95°C (203°F)80 - 84°C (176 - 183°F)
10 mm (0.39 in.) or more
Radiator capRelief valve opening pressure STD
Minimum93 - 123 kPa (0.95 - 1.25 kgf/cm2, 13.5 - 17.8 psi)
78 kPa (0.8 kgf/cm2, 11.4 psi)
Page 2588 of 3115
SS0OA-01
SS-14
- SERVICE SPECIFICATIONSCOOLING
154 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Union on cylinder block12.71309
Water pump x Cylinder block Bolt
Stud bolt and nut21
18215
18515
13
Water inlet housing x Water pump1818513
Water inlet x Water inlet housing1919514
Radiator x Fan shroud5.05044 in.´lbf
Radiator x Radiator side support12.71309
Radiator side support x Bracket2020015
Radiator mounting bolt1818513
Radiator mounting nut2020015
Page 2589 of 3115
SS0O5-05
SS-10
- SERVICE SPECIFICATIONSEMISSION CONTROL
150 Author: Date:
2004 LAND CRUISER (RM1071U)
EMISSION CONTROL
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front exhaust pipe x Exhaust manifold6263246
Front exhaust pipe x Center pipe4040830
Heated oxygen sensor x Front exhaust pipe2020014
Page 2590 of 3115

SS0OQ-10
SS-4
- SERVICE SPECIFICATIONSENGINE MECHANICAL
144 Author: Date:
2004 LAND CRUISER (RM1071U)
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,324 kPa (13.5 kgf/cm2, 192 psi) or more
981 kPa (10.0 kgf/cm2, 142 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve
clearanceat cold Intake
Exhaust
Valve clearance adjusting shim No.00
No.02
No.04
No.06
No.08
No.10
No.12
No.14
No.16
No.18
No.20
No.22
No.24
No.26
No.28
No.30
No.32
No.34
No.36
No.38
No.40
No.42
No.44
No.46
No.48
No.50
No.52
No.54
No.56
No58
No.60
No.62
No.64
No.66
No.68
No.70
No.72
No.74
No.76
No.78
No.800.15 - 0.25 mm (0.006 - 0.010 in.)
0.25 - 0.35 mm (0.010 - 0.014 in.)
2.000 mm (0.0787 in.)
2.020 mm (0.0795 in.)
2.040 mm (0.0803 in.)
2.060 mm (0.0811 in.)
2.080 mm (0.0819 in.)
2.100 mm (0.0827 in.)
2.120 mm (0.0835 in.)
2.140 mm (0.0843 in.)
2.160 mm (0.0850 in.)
2.180 mm (0.0858 in.)
2.200 mm (0.0866 in.)
2.220 mm (0.0874 in.)
2.240 mm (0.0882 in.)
2.260 mm (0.0890 in.)
2.280 mm (0.0898 in.)
2.300 mm (0.0906 in.)
2.320 mm (0.0913 in.)
2.340 mm (0.0921 in.)
2.360 mm (0.0929 in.)
2.380 mm (0.0937 in.)
2.400 mm (0.0945 in.)
2.420 mm (0.0953 in.)
2.440 mm (0.0961 in.)
2.460 mm (0.0969 in.)
2.480 mm (0.0976 in.)
2.500 mm (0.0984 in.)
2.520 mm (0.0992 in.)
2.540 mm (0.1000 in)
2.560 mm (0.1008 in.)
2.580 mm (0.1016 in.)
2.600 mm (0.1024 in.)
2.620 mm (0.1031 in.)
2.640 mm (0.1039 in.)
2.660 mm (0.1047 in.)
2.680 mm (0.1055 in.)
2.700 mm (0.1063 in.)
2.720 mm (0.1071 in.)
2.740 mm (0.1079 in.)
2.760 mm (0.1087 in.)
2.780 mm (0.1094 in.)
2.800 mm (0.1102 in.)
Ignition timingw/ Terminals TC and E1 connected of DLC15 -15° BTDC @ idle
Idle speed-700 ± 50 rpm
Timing belt
tensionerProtrusion from housing end10.5 - 11.5 mm (0.413 - 0.453 in.)
Page 2591 of 3115

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-5
145 Author: Date:
2004 LAND CRUISER (RM1071U) Cylinder head
Warpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
Cylinder head bolt thread inside diameter STD
Minimum
Protrusion heightIntake
Exhaust0.10 mm (0.039 in.)
30°, 45°, 60°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
9.810 - 9.960 mm (0.3862 - 0.3921 in.)
9.70 mm (0.3819 in.)
9.2 - 9.8 mm (0.362 - 0.386 in.)
8.2 - 8.8 mm (0.323 - 0.346 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.055.510 - 5.530 mm (0.2169 - 0.2177 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD IN
EX
Minimum95.05 mm (3.7421 in.)
95.10 mm (3.7441 in.)
94.55 mm (3.7224 in.)
94.60 mm (3.7244 in.)
44.5°
5.470 - 5.485 mm (0.2154 - 0.2159 in.)
5.465 - 5.480 mm (0.2152 - 0.2157 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.25 mm (0.049 in.)
1.4 mm (0.055 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35.0 mm (1.378 in.)2.0 mm (0.079 in.)
54.1 mm (2.130 in.)
204 - 226 N (20.8 - 23.0 kgf´cm, 45.9 - 50.7 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 2.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD Intake
Exhaust
Maximum
Journal oil clearance STD
Maximum
Journal diameter
Circle runout
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 - 0.090 mm (0.0016 - 0.0035 in.)
0.040 - 0.085 mm (0.0016 - 0.0033 in.)
0.12 mm (0.0047 in.)
0.030 - 0.067 mm (0.0012 - 0.0026 in.)
0.10 mm (0.0039 in.)
26.954 - 26.970 mm (1.0612 - 1.0618 in.)
0.08 mm (0.0031 in.)
41.94 - 42.04 mm (1.6512 - 1.6551 in.)
41.96 - 42.06 mm (1.6520 - 1.6559 in.)
41.79 mm (1.6453 in.)
41.81 mm (1/6461 in.)
0.020 - 0.200 mm (0.0008 - 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 - 18.8 mm (0.712 - 0.740 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.50 mm (0.0197 in.)
Page 2592 of 3115

SS-6
- SERVICE SPECIFICATIONSENGINE MECHANICAL
146 Author: Date:
2004 LAND CRUISER (RM1071U) Cylinder block
Cylinder head surface warpage Maximum
Cylinder bore diameter STD STD Mark 1
Mark 2
Mark 3
Maximum STD
O/S 050
Main bearing cap bolt tension portion diameter STD
Minimum0.07 mm (0.0028 in.)
94.002 - 94.010 mm (3.7009 - 3.7012 in.)
94.010 - 94.023 mm (3.7012 - 3.7017 in.)
94.023 - 94.031 mm (3.7017 - 3.7020 in.)
94.231 mm (3.7099 in.)
94.731 mm (3.7296 in.)
10.760 - 10.970 mm (0.4236 - 0.4319 in.)
10.40 mm (0.4094 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil93.902 - 93.912 mm (3.6969 - 3.6973 in.)
93.912 - 93.920 mm (3.6973 - 3.6976 in.)
93.920 - 93.930 mm (3.6976 - 3.6980 in.)
94.402 - 94.430 mm (3.7166 - 3.7177 in.)
0.090 - 0.111 mm (0.0035 - 0.0044 in.)
0.13 mm (0.0051 in.)
0.030 - 0.080 mm (0.0012 - 0.0031 in.)
0.030 - 0.070 mm (0.0012 - 0.0028 in.)
0.300 - 0.500 mm (0.0118 - 0.0197 in.)
0.400 - 0.650 mm (0.0157 - 0.0256 in.)
0.130 - 0.480 mm (0.0051 - 0.0189 in.)
1.10 mm (0.0433 in.)
1.20 mm (0.0472 in.)
1.15 mm (0.0453 in.)
Connecting rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod oil clearance STD
Maximum
Connecting rod bearing center wall thickness
(Reference) Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Rod bend Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Bushing oil clearance STD
Maximum
Connecting rod bolt tension portion diameter STD
Minimum0.160 - 0.290 mm (0.0063 - 0.0138 in.)
0.35 mm (0.0138 in.)
22.880 - 22.920 mm (0.9008 - 0.9024 in.)
0.027 - 0.053 mm (0.0011 - 0.0021 in.)
0.065 mm (0.0026 in.)
1.484 - 1.487 mm (0.0584 - 0.0585 in.)
1.487 - 1.490 mm (0.0585 - 0.0587 in.)
1.490 - 1.493 mm (0.0587 - 0.0588 in.)
1.493 - 1.496 mm (0.0588 - 0.0589 in.)
1.496 - 1.499 mm (0.0589 - 0.0590 in.)
1.499 - 1.502 mm (0.0590 - 0.0591 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 - 22.014 mm (0.8663 - 0.8667 in.)
21.997 - 22.006 mm (0.8660 - 0.8664 in.)
0.005 - 0.011 mm (0.0002 - 0.0004 in)
0.05 mm (0.0020 in.)
7.200 - 7.300 mm (0.2835 - 0.2874 in.)
7.00 mm (0.2756 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness
Main journal bore diameter on cylinder block
(with main bearing)
Main journal oil clearance STD
Maximum
Main journal diameter0.020 - 0.220 mm (0.0008 - 0.0087 in.)
0.30 mm (0.0118 in.)
2.440 - 2.490 mm (0.0961 - 0.0980 in.)
66.986 - 67.000 mm (2.6372 - 2.6378 in.)
0.040 - 0.058 mm (0.0016 - 0.0023 in.)
0.070 mm (0.0028 in.)
66.988 - 67.000 mm (2.6373 - 2.6378 in.)