1998 TOYOTA LAND CRUISER radiator cap

AC1IS-04
I24817
I24818
AC-70
- AIR CONDITIONINGCONDENSER
2795 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, refer to the following items evacuate
air from the refrigeration system and charge system with the re-
frigerant and inspect for leaks of the refrigerant.
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
2. REMOVE RADIATOR GRILL
3. REMOVE A/T AIR COOLED OIL COOLER
(See page AT-17)
4. REMOVE ENGINE UNDER COVER
5. REMOVE DISCHARGE TUBE
(a) Remove the bolt and disconnect the tube from the con-
denser.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Loosen the nut and remove the tube.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, lubricate 2 new O-rings with com-
pressor oil and install them on the tube.
6. DISCONNECT LIQUID TUBE
Remove the bolt and disconnect the tube.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, lubricate a new O-ring with compres-
sor oil and install them on the tube.

AT080-04
D13664
Air Cleaner Cap
Radiator Reservoir
Fan and Fluid
Coupling Assembly
Fan Shroud
x6x4
80 (820, 59)
80 (820, 59)
80 (820, 59)
80 (820, 59)
Front Propeller Shaft
48 (490, 35)
Hole Plug
18 (185, 13)
Torque Converter
Clutch
50 (510, 37)
74 (750, 54)
50 (510, 37)
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable partTransfer Case Protector
Engine Mouting
Insulator RRx4 x6
37 (377, 27)
71 (724, 52)

LH Front Exhaust Pipe





Transmission
with Transfer
106 (1,080, 78)
106 (1,080, 78)
106 (1,080, 78)
Ground
Cable
Transmission
Shift Control Rod
Pin
Rear Propeller Shaft






RH Front Exhaust Pipe
Transfer Shift
Lever Boot
Upper Console Panel Transfer Shift Lever Knob
5.4 (55, 48 in.´lbf)
Clip
Transfer Shift
Lever
Engine No. 1
Under Cover
Crossmember
12 (122, 9)
59 (600, 43)
29 (296, 21)
Engine No. 2
Under Cover

20 (204, 15)
34 (347, 25)
Oil Cooler Pipe
29 (296, 21)29 (296, 21)
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
AT-29
1883 Author
: Date
:
2004 LAND CRUISER (RM1071U)
AUTOMATIC TRANSMISSION UNIT
COMPONENTS

AT12V-01
D12652
(a)
(b)
(b)
(c)
Lock
D12653
D12654
D12655
AT-30
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
1884 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE BATTERY
2. REMOVE AIR CLEANER CAP DRIVE BELT, FAN AND
FLUID COUPLING ASSEMBLY, FAN SHROUD AND
RADIATOR RESERVOIR
(See page CO-17)
3. DISCONNECT CONNECTORS
(a) Release the lock and disconnect the transmission wire
connector.
(b) Disconnect the 2 transmission wire connectors.
(c) Separate the connector clamp.
4. REMOVE TRANSFER SHIFT LEVER BOOT
(a) Remove the transfer shift lever knob.
(b) Remove upper console panel (See page BO-84).
(c) Remove the 4 bolts and the transfer shift lever boot.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
5. REMOVE ENGINE NO. 1 AND NO. 2 UNDER COVERS
6. REMOVE LH AND RH FRONT EXHAUST PIPES
(See page EM-1 15)
7. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR-4)
8. SEPARATE TRANSMISSION SHIFT CONTROL ROD
Remove the clip and pin and separate the shift control rod.
9. SEPARATE TRANSFER SHIFT LEVER
Remove the nut and separate the transfer shift lever rod assem-
bly.
Torque: 12 N´m (122 kgf´cm, 9 ft´lbf)

CH06N-05
B16653
B00809
CH-16
- CHARGINGGENERATOR
1851 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL GENERATOR
(a) Install the generator with the bolt and 2 nuts.
Torque:
Bolt: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 10 mm: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 8 mm: 15.5 N´m (158 kgf´cm, 11 ft´lbf)
(b) Connect the generator connector.
(c) Connect the generator wire with the nut.
Torque: 9.8 N´m (100 kgf´cm, 87 in.´lbf)
(d) Install the terminal cap.
(e) Install the wire clamp to the cord clip on the generator.
2. INSTALL PS VANE PUMP PULLEY
(See page SR-47)
3. INSTALL RADIATOR ASSEMBLY
(See page CO-19)
4. INSTALL GENERATOR DRIVE BELT
Install the belt by turning the belt tensioner counterclockwise.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
5. FULL ENGINE COOLANT
6. START ENGINE AND CHECK FOR LEAKS
7. RECHECK ENGINE COOLANT LEVEL
8. PERFORM ON-VEHICLE INSPECTION
(See page CH-2)
9. INSTALL ENGINE UNDER COVER NO.1

CH06I-04
B00809
B16653
- CHARGINGGENERATOR
CH-7
1842 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT
(See page CO-2)
2. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counter-
clockwise, and remove the drive belt.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE RADIATOR ASSEMBLY
(See page CO-17)
5. REMOVE PS VANE PUMP PULLEY
(See page SR-40)
6. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the cord clip on
the generator.
(d) Remove the bolt, 2 nuts and generator.

HINT: For symbols, capital letters indicate right side of vehicle,
small letters indicate left side of vehicle (Seen from rear).
(Three-Dimensional Distance)
mm (in.)
Hole dia.
12 (0.47)
9 (0.35)
11y9 (0.43
y0.35)
6 (0.24) nut Name
Radiator installation hole
Radiator installation hole
Radiator installation hole
Hood lock support installation nut Symbol
F, f
G
g
H Hole dia.
6 (0.24) nut
6 (0.24) nut
6 (0.24) nut
10 (0.39) Name
Front fender installation nut
Front fender installation nut
Front fender installation nut
Cowl top panel vehicle center mark
Front fender apron standard hole Symbol
A, a
B, b
C, c
D
E, e
BODY DIMENSION DRAWINGS
ENGINE COMPARTMENT
BODY DIMENSIONSDI-3

CO0IO-06
- COOLINGCOOLANT
CO-1
1762 Author
: Date
:
2004 LAND CRUISER (RM1071U)
COOLANT
INSPECTION
HINT:
Check the coolant level when the engine is cold.
1. CHECK ENGINE COOLANT LEVEL AT RADIATOR RESERVOIR
The engine coolant level should be between the ºLOWº and ºFULLº lines at normal temperature
(20°C(68°F)).
If low, check for leaks and add ºToyota Super Long Life Coolantº or similar high quality ethylene glycol based
non-silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid organic acid technology
up to the ºFULLº line.
2. CHECK ENGINE COOLANT QUALITY
(a) Remove the radiator cap.
CAUTION:
To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator
are still hot, as fluid and steam can be blown out under pressure.
(b) There should not be any excessive deposits of rust or scale around the radiator cap or radiator filler
hole, and the coolant should be free from oil.
If excessively dirty, clean the coolant passages and replace the coolant.
(c) Reinstall the radiator cap.

CO0IP-10
B04480Drain PlugDrain Plug Drain Plug
CO-2
- COOLINGCOOLANT
1763 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. DRAIN ENGINE COOLANT
(a) Remove the radiator cap.
CAUTION:
To avoid the danger of being burned, do not remove the ra-
diator cap while the engine and radiator are still hot, as fluid
and steam can be blown out under pressure.
(b) Remove the 3 drain plugs on the engine and radiator, and
drain the coolant.
(c) Close the 3 drain plugs.
Torque: 12.7 N´m (130 kgf´cm, 9 ft´lbf) for engine
2. REFILL WITH ENGINE COOLANT
(a) Slowly fill the system with coolant.
Capacity:
w/ Front heater: 14.8 liters (15.6 US qts, 13.0 Imp. qts)
w/ Front heater and rear heater:
15.3 liters (16.2 US qts, 13.4 Imp. qts)
NOTICE:
Do not use plain water alone.
HINT:

Use of improper coolants may damage the engine cooling
system.

Use ºToyota Super Long Life Coolantº or similar high qual-
ity ethylene glycol based non-silicate, non-amine, non-
nitrite, and non-borate coolant with long-life hybrid or-
ganic acid technology.

New Toyota vehicles are filled with Toyota Super Long
Life Coolant (color is pink, premixed ethylene glycol con-
centration is approximately 50 % and freezing tempera-
ture is -35°C (-31°F)). When replacing the coolant, Toyo-
ta Super long Life Coolant is recommended.

Observe the coolant level inside the radiator by pressing
the inlet and outlet radiator hoses several times by hand.
if the coolant level goes down, add the coolant.
If the coolant level goes down, add the coolant.
(b) Install the radiator cap.
(c) Bleed the cooling system.
(1) Start the engine, and open the heater water valve.
(2) Maintain the engine speed at 2,000 - 2,500 rpm,
and warm up the engine.
(d) Stop the engine, and wait until the engine coolant cools
down.
(e) Refill coolant into the reservoir until it is ºFULLº.
3. CHECK FOR ENGINE COOLANT LEAKS
4. CHECK ENGINE COOLANT SPECIFIC GRAVITY COR-
RECTLY