Page 673 of 3115
INSTALLATION
Assembly
MarkAssembly Mark
Butt Weld
Foamed Material
Application Area
Seat Belt Anchor Reinforcement
3. After installing the new parts, apply foamed
materials. 1. Determine the position of the new parts by the
assembly marks of the inner and outer panels.
2. Before welding the new parts, temporarily
install the quarter panel and check the fit.
BODY PANEL REPLACEMENTRE-35
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QUARTER PANEL REAR EXTENSION (ASSY)
REMOVAL (With the back door opening reinforcement
removed.)
BODY PANEL REPLACEMENTRE-38
Page 675 of 3115
INSTALLATION
Quarter Panel Extension
Quarter Panel Extension
Reinforcement
Door Lock Striker Retainer
(Lift-Up Type Back Door only)
1. Before welding the new parts, temporarily
install the back door opening reinforcement and
check the fit.
BODY PANEL REPLACEMENTRE-39
Page 676 of 3115
mm in.
150
2605.91
9.84
QUARTER PANEL (CUT)
REMOVALCut and Join Location
Cut and Join Location
150 mm
250 mm
[Cut and Join Location]
Cut and Join
Location
(Cut Location for
Supply Parts)
[Cut and Join Locations]
1. Cut and join the parts at the locations as shown
above.
BODY PANEL REPLACEMENTRE-28
Page 677 of 3115
mmin.
5
0.20
INSTALLATIONButt Weld
Butt Weld
Foamed Material
Application Area
Body Sealer
Butt Weld
Body Sealer
about 5 mm
1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0. 12 -
0. 16 in.) in diameter.
3) For other sealing points, refer to section AR.
2. Temporarily install the new parts and check
the fit of the rear door, back door, tail gate or
back door and rear combination light.
3. After installing the new parts, apply foamed
materials.
BODY PANEL REPLACEMENTRE-29
Page 678 of 3115
mm in.
60
2.36
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Right Side
REMOVAL (With the quarter panel removed.)
60 mm Roof Side
Outer Panel
Cut and Join
Location
1. Cut and join the rocker panel reinforcement at
the location as shown above.2. After removing the roof side outer panel, re-
move the quarter wheel housing outer panel.
Rocker Panel Reinforcement
BODY PANEL REPLACEMENTRE-32
Page 679 of 3115
INSTALLATION
Assembly Mark
Assembly Mark
Butt Weld
Foamed Material
Application Area
Seat Belt Anchor Reinforcement
3. After installing the new parts, apply foamed
materials. 1. Determine the position of the new parts by the
assembly marks of the inner and outer panels.
2. Before welding the new parts, temporarily
install the quarter panel and check the fit.
BODY PANEL REPLACEMENTRE-33
Page 680 of 3115
RADIATOR SIDE SUPPORT (ASSY)
(Without Battery Carrier Support): RH (With Battery Carrier Support):
REMOVAL (With the radiator upper support removed.)
LH:
RH (With Battery Carrier Support):
LH:
BODY PANEL REPLACEMENTRE-4