Page 2865 of 3115
SR0M1-04
F05612
Steering Wheel Lower
No. 2 Cover
50 (510, 37)Steering Wheel PadColumn Upper Cover
Column Lower Cover
Steering Column Assembly
Steering Wheel Lower
No. 3 Cover
Torx Screw
8.8 (90, 78 in.´lbf)
Steering Wheel
Combination Switch
(w/ Spiral Cable)
Thrust Stopper Sliding Yoke
34 (350, 25)
25 (260, 19)
Hose Clamp
No. 2 Hole Cover
Hole Cover
13 (130, 9)
No. 2 Intermediate Shaft
AssemblyCluster Finish Panel
34 (350, 25)
LH Lower Panel
Lower No. 1 Panel
Hood Lock Release Lever
Fuel Lid Release Lever
No. 2 Heater to Register
Duct
Clip
Cowl Trim
Scuff Plate
N´m (kgf´cm, ft´lbf) : Specified torque
Torx Screw
8.8 (90, 78 in.´lbf)
SR-12
- STEERINGTILT STEERING COLUMN
2221 Author: Date:
2004 LAND CRUISER (RM1071U)
TILT STEERING COLUMN
COMPONENTS
Page 2866 of 3115

F17249
Transponder Key
Coil with Amplifier
Key Unlock
Warning Switch
Key Cylinder
Key Interlock
Solenoid
Column Upper
Bracket
Ignition Switch
Energy Absorbing
Guide
Energy Absorbing
Plate
Column Tube
Support
15 (150, 11)
Tube Attachment
Bushing
Column Tube
Tension Spring Tilt Lever Retainer
Tilt Steering No. 2 ShaftTilt Lever Link
Tension SpringTilt Lever
Snap Ring
Turn Signal Bracket
Column Upper
Tube
Bushing
Spring Nut
Tilt Steering Bolt
20 (210, 15)
Tilt Steering Pawl
Pin
Tension SpringBushing
Tilt Steering Bolt20 (210, 15)
Compression
Spring
Bearing
Main Shaft Assembly
Column Upper Clamp
Tapered-head Bolt
Energy Absorbing
Guide Energy Absorbing
Clip
Energy Absorbing
Plate
34 (350, 25)
Thrust Stopper
Intermediate Shaft Assembly
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Molybdenum disulfide lithium base grease
No. 2 Lower Cover
Energy Absorbing Clip
No. 2 Lower Cover
25 (260, 19)
Bearing Thrust
Collar
- STEERINGTILT STEERING COLUMN
SR-13
2222 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 2867 of 3115

F04881
Matchmarks
SR0RB-03
F04793
Screw
Extractor
F04795
- STEERINGTILT STEERING COLUMN
SR-17
2226 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE NO. 2 LOWER COVER
Remove the 2 nuts and lower side No. 2 lower cover.
2. REMOVE INTERMEDIATE SHAFT ASSEMBLY
(a) Place matchmarks on the intermediate shaft assembly
and main shaft assembly.
(b) Remove the bolt and intermediate shaft assembly with
the upper side No. 2 lower cover.
(c) Remove the thrust stopper from the main shaft assembly.
3. REMOVE TRANSPONDER KEY AMPLIFIER
(a) Widen the claw humg on the upper bracket by approx. 1.0
mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplirier toward the rear of the
vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent the case
from being damage.
4. REMOVE COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Using a centering punch, mark the center of the 2 ta-
pered-head bolts.
(b) Using a 3-4 mm (0.12-0.16 in.) drill, drill into the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts, column up-
per bracket and column upper clamp.
5. REMOVE COLUMN TUBE SUPPORT
(a) Remove the bolt.
(b) Remove the column tube support with tube attachment.
(c) Remove the tube attachment from the column tube sup-
port.
6. REMOVE 2 ENERGY ABSORBING PLATES
(a) Using pliers, remove the 2 energy absorbing clips.
(b) Remove the 2 energy absorbing plates and 2 energy ab-
sorbing guides.
7. REMOVE 4 TENSION SPRINGS
HINT:
Remove the springs with the tilt function at maximum tilt up.
Page 2868 of 3115

F04796
Spring Nut
Bushing
F04798
SSTSST
F04799
Pin Punch
Tilt Steering
No. 2 Shaft
SR-18
- STEERINGTILT STEERING COLUMN
2227 Author: Date:
2004 LAND CRUISER (RM1071U)
8. REMOVE TILT LEVER
(a) Using a screwdriver, remove the spring nut.
(b) Remove the tilt lever.
(c) Remove the 2 bushings from the column upper tube.
9. REMOVE TILT LEVER LINK
10. REMOVE COLUMN UPPER TUBE WITH MAIN SHAFT
ASSEMBLY
(a) Using a hexagon wrench, remove the 2 tilt steering bolts.
(b) Remove the upper tube with the main shaft assembly
from the column tube.
11. REMOVE TILT LEVER RETAINER
12. REMOVE MAIN SHAFT ASSEMBLY
(a) Using SST, compress the compression spring.
SST 09950-4001 1 (09958-04011)
NOTICE:
Do not bend the universal joint of the shaft more than 20°.
(b) Using a snap ring expander, remove the snap ring from
the shaft.
(c) Remove the shaft assembly from the column upper tube.
(d) Remove the compression spring and bearing thrust collar
from the shaft.
13. REMOVE TURN SIGNAL BRACKET
Remove the 2 bolts and turn signal bracket.
14. REMOVE TILT STEERING PAWL
(a) Using a pin punch and hammer, tap out the tilt steering
No. 2 shaft.
(b) Remove the pawl from the column upper tube.
(c) Remove the pin from the pawl.
Page 2869 of 3115
F04803
- STEERINGTILT STEERING COLUMN
SR-19
2228 Author: Date:
2004 LAND CRUISER (RM1071U)
15. REMOVE BUSHING
Using a screwdriver, tap out the bushing.
Page 2870 of 3115

SR0RC-02
F04801
F17598Key Cylinder
SR-20
- STEERINGTILT STEERING COLUMN
2229 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. INSPECT STEERING LOCK OPERATION
Check that the steering lock mechanism operates properly.
2. IF NECESSARY, REPLACE KEY CYLINDER
(a) Place the ignition key at the ACC position.
(b) Using a screwdriver, push down the stop pin of the cylin-
der, and pull out the key cylinder.
(c) Install a new cylinder.
HINT:
Make sure the key is at the ACC position.
3. INSPECT IGNITION SWITCH (See page BE-29)
4. IF NECESSARY, REPLACE IGNITION SWITCH
(a) Remove the 2 screws and ignition switch.
(b) Install a new ignition switch with the 2 screws.
5. INSPECT KEY UNLOCK WARNING SWITCH
(See page BE-29)
6. IF NECESSARY, REPLACE KEY UNLOCK WARNING
SWITCH
(a) Slide out the key unlock warning switch.
(b) Slide in a new key unlock warning switch.
7. INSPECT KEY INTERLOCK SOLENOID
(See page AT-14)
8. IF NECESSARY, REPLACE KEY INTERLOCK SOLE-
NOID
(a) Remove the 2 screws and key interlock solenoid.
(b) Install a new key interlock solenoid with the 2 screws.
9. INSPECT TRANSPONDER KEY COIL
(See page BE-196)
10. IF NECESSARY, REPLACE TRANSPONDER KEY AM-
PLIFIER
Page 2871 of 3115
F04805
Bearing
W00088
Bearing
- STEERINGTILT STEERING COLUMN
SR-21
2230 Author: Date:
2004 LAND CRUISER (RM1071U)
11. INSPECT UPPER BEARING
(a) Check the bearing rotation condition and check for abnor-
mal noise.
If the bearing is worn or damaged, replace the column upper
tube.
(b) Coat the bearing with molybdenum disulfide lithium base
grease.
12. INSPECT LOWER BEARING
(a) Check the bearing rotation condition of the main shaft as-
sembly and check for abnormal noise.
If necessary, replace bearing.
(b) Coat the bearing with molybdenum disulfide lithium base
grease.
Page 2872 of 3115

SR0M6-04
F04783
F04839
A
B
C
Matchmarks
SR-24
- STEERINGTILT STEERING COLUMN
2233 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL NO. 2 HOLE COVER
2. INSTALL HOSE CLAMP
3. INSTALL SLIDING YOKE
(a) Install the thrust stopper and sliding yoke to the steering
column assembly.
(b) Install and temporarily tighten the bolt A.
4. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 4 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Tighten the hose clamp.
(c) Connect the connectors.
5. INSTALL HOLE COVER
Install the hole cover with the 4 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
6. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY
TO STEERING COLUMN ASSEMBLY
7. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the No. 2 intermediate shaft and
control valve shaft.
(b) Install the bolt C.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(c) Install the bolt B.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(d) Torque the bolt A.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
8. INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
9. INSTALL LH LOWER PANEL
Install the LH lower panel with the 4 bolts.
10. INSTALL LOWER NO. 1 PANEL
(a) Install the lower No. 1 panel with the screw.
(b) Connect the hood lock release lever and fuel lid release
lever with the 4 screws.
11. INSTALL CLUSTER FINISH PANEL
Install the cluster finish panel and connector.