Page 377 of 3115
BO023-04
V00005
Shape (Example)
Removal/Installation
Clip RemoverPliers
Screwdriver
Scraper
- BODYCLIP
BO-1
2575 Author: Date:
2004 LAND CRUISER (RM1071U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a new clip.
Page 378 of 3115
V00012
Shape (Example)
Removal/Installation
Removal
Installation
Removal
Installation BO-2
- BODYCLIP
2576 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 379 of 3115
BO1J6-03
H18901
Energy Absorber
Fog LightRadiator Grille
: Specified torque
N´m (kgf´cm, ft´lbf)
3.0 (31, 27 in.´lbf)
Front Bumper Cover
x 4
58 (590, 43)
58 (590, 43)
58 (590, 43)
8.5 (87, 76 in.´lbf)
3.0 (31, 27 in.´lbf)
4.9 (50, 43 in.´lbf)
4.9 (50, 43 in.´lbf)
Front Bumper Reinforcement
58 (590, 43)
Fog Light BO-4
- BODYFRONT BUMPER
2578 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT BUMPER
COMPONENTS
Page 380 of 3115
BO1JC-03
H04760
SST
H04761
BO2556
BO-12
- BODYFRONT DOOR
2586 Author: Date:
2004 LAND CRUISER (RM1071U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/BACKWARD AND VER-
TICAL DIRECTIONS
Using SST, loosen the body side hinge bolts to adjust.
SST 09812-00010
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)
2. ADJUST DOOR IN RIGHT/LEFT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute the bolt with washer for the centering bolt
(See page BO-6).
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws.
Torque: 11 N´m (115 kgf´cm, 8 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.
Page 381 of 3115
BO1JA-04
H20972
Door Glass Run Door Glass
Outside Handle
Door Lock Cylinder
Door Lock
Window RegulatorLower FrameDoor Belt Moulding
Tweeter Speaker
Lower Frame
Bracket Garnish Outside Rear View Mirror
Service
Hole Cover Door Inside
Handle Bezel
No. 1Inside Handle
Door Courtesy Light
Door TrimSpeaker
Door Hinge Door Check
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
26 (265, 19)
26 (265, 19)
: Specified torqueN´m (kgf´cm, ft´lbf)
Precoated part
8.0 (82, 71 in.´lbf)
27 (275, 20)
5.0 (51, 44 in.´lbf)
Power Window Switch
Door Lock Link
Protector
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)Door Inside
Handle Bezel No. 2
Door Check Cover
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
5.0 (51, 44 in.´lbf)
23 (235, 17)
23 (235, 17)
BO-8
- BODYFRONT DOOR
2582 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DOOR
COMPONENTS
Page 382 of 3115

BO1JB-03
H04748
:2 Clips
H04749
H21407
H21408
H04752
- BODYFRONT DOOR
BO-9
2583 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket garnish.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE POWER WINDOW SWITCH
(a) Using a screwdriver, remove the power window switch as
shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
(b) Disconnect the connector.
3. REMOVE DOOR INSIDE HANDLE BEZEL No. 2
Using a screwdriver, remove the door inside handle bezel No.
2 as shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
4. REMOVE DOOR INSIDE HANDLE BEZEL No. 1
(a) Remove the screw.
(b) Using a screwdriver, remove the door inside handle bezel
No. 1 as shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
5. REMOVE DOOR COURTESY LIGHT
Using a screwdriver, remove the door courtesy light, then dis-
connect the connector.
HINT:
Tape up the screwdriver tip before use.
Page 383 of 3115

H04821
: Clip
H21409
H04754
H04755
BO-10
- BODYFRONT DOOR
2584 Author: Date:
2004 LAND CRUISER (RM1071U)
6. REMOVE DOOR TRIM
(a) Remove the 2 caps and the 7 screws.
(b) Remove the 3 clips.
(c) Insert a screwdriver between the door and the door trim
to pry the trim.
NOTICE:
Be careful not to damage the door and the door trim.
HINT:
Tape up the screwdriver tip before use.
(d) Pull the trim upward to remove it.
7. REMOVE INSIDE HANDLE
(a) Remove the screw and the inside handle.
(b) Disconnect the 2 control cables from the inside handle as
shown in the illustration.
8. REMOVE TWEETER SPEAKER
Disconnect the connector, then remove the bolt and the tweeter
speaker.
9. REMOVE OUTSIDE REAR VIEW MIRROR
Disconnect the connector, then remove the 3 bolts and the out-
side rear view mirror.
10. REMOVE SERVICE HOLE COVER
(a) Remove the clamps and the wire harness.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, pull out the 2 control cables and wire
harness through the service hole cover.
11. REMOVE DOOR BELT MOULDING
(a) Remove the screw.
(b) Using a scraper, remove the door belt moulding.
HINT:
Tape up the scraper tip before use.
12. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts and the door glass.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Do not damage the door glass.
HINT:
Pull the glass upward to remove it.
13. REMOVE SPEAKER
Remove the 3 screws and the speaker, then disconnect the
connector.
14. REMOVE DOOR GLASS RUN
15. REMOVE LOWER FRAME
Remove the bolt and the lower frame.
Page 384 of 3115

H04756
H21413
H21410
H21411
- BODYFRONT DOOR
BO-1 1
2585 Author: Date:
2004 LAND CRUISER (RM1071U)
16. REMOVE WINDOW REGULATOR
(a) Disconnect the connector, then remove the 5 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(b) Loosen the bolt and the window regulator.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:
Remove the regulator through the service hole.
At the time of reassembly, apply MP grease to the window
regulator.
NOTICE:
At the time of reassembly, do not apply grease to the spring
of the window regulator.
17. REMOVE DOOR LOCK
(a) Remove the clip and the door lock link protector.
(b) Disconnect the connector.
(c) Disconnect the 2 links from the outside handle and the
door lock cylinder.
(d) Using a torx wrench, remove the 3 screws and the door
lock through the service hole.
Torx wrench: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly:
Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent.
Remove the protector, and apply MP grease to the sliding
and rotating parts of the door lock.
18. REMOVE OUTSIDE HANDLE WITH DOOR LOCK CYL-
INDER
(a) Remove the 2 bolts and the outside handle with the door
lock cylinder.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Remove the bolt and the door lock cylinder from the out-
side handle.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)