1998 TOYOTA LAND CRUISER Factory Repair Manual

center console spark plugs jump start terminals run flat display keyless entry

Page 625 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual Component to be alignedSection of repair manual for
relevant model
Front WheelsSuspension and Axle (SA) section
Rear WheelsSuspension and Axle (SA) section
Plopeller ShaftPropeller Shaft (PR) section

Component to be alignedSection of repair manual for
relevant model
Front WheelsSuspension and Axle (SA) section
Rear WheelsSuspension and Axle (SA) section
Plopeller ShaftPropeller Shaft (PR) section
AIRBAG SENSOR ASSEMBLY
Never reuse the airbag sensor assembly involved in a collision when the SRS has deployed.
The connectors to the airbag sensor assembly should be connected or disconnected with the sensor
mounted on the floor. If the connectors are connected or disconnected while the airbag sensor as-
sembly is not mounted to the floor, it could cause undesired ignition of the supplemental restraint sys-
tem.
Work must be started after 90 seconds from the time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (-) terminal cable is disconnected from the battery, even if only loosening the
set bolts of the airbag sensor assembly.
WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the cowl wire harness assembly and floor wire harness as-
sembly. The wires for the SRS wire harness are encased in a yellow corrugated tube. All the connec-
tors for the system are also a standard yellow color. If the SRS wire harness becomes disconnected
or the connector becomes broken due to an accident, etc., repair or replace it as shown on page.
2. BRAKE SYSTEM
The brake system is one of the most important safety components. Always follow the directions and
notes given in section BR of the repair manual for the relevant model year when handling brake sys-
tem parts.
NOTICE: When repairing the brake master cylinder or TRAC system, bleed the air out of the TRAC
system.
3. DRIVE TRAIN AND CHASSIS
The drive train and chassis are components that can have great effects on the running performance
and vibration resistance of the vehicle. After installing components in the sections listed in the table
below, perform alignments to ensure correct mounting angles and dimensions. Particularly accurate
repair of the body must also be done to ensure correct alignment.
HINT: Correct procedures and special tools are required for alignment. Always follow the directions
given in the repair manual for the relevant model during alignment and section Dl of this manual.
4. COMPONENTS ADJACENT TO THE BODY PANELS
Various types of component parts are mounted directly on or adjacently to the body panels. Strictly ob-
serve the following precautions to prevent damaging these components and the body panels during
handling.
Before repairing the body panels, remove their components or apply protective covers over the com-
ponents.
Before prying components off using a screwdriver or a scraper, etc., attach protective tape to the tool
tip or blade to prevent damaging the components and the body paint.
Before removing components from the outer surface of the body, attach protective tape to the body
to ensure no damage to painted areas.
HINT: Apply touch-up paint to any damaged paint surfaces.
Before drilling or cutting sections, make sure that there are no wires, etc. on the reverse side.
INTRODUCTIONIN-8

Page 626 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual Lift-Up Type Swing Type: High Strength Sheet Steel
HIGH-STRENGTH STEEL (HSS) PARTS
Generally, High-Strength Steel (HSS) is that which has an intensity value of at 35 kgf/mm2 (343 MPa), and
distinguis

Page 627 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual mm in.
150
2505.91
9.84
QUARTER PANEL (CUT)
Replacement Parts
QUARTER PANEL
HOW TO USE THIS MANUAL
Each repair method description provided in Section RE of this manual comprises two pages, divided int

Page 628 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual mmin,
50.20RE-29 BODY PANEL REPLACEMENT
INSTALLATIONButt Weld
Butt Weld
Foamed Material
Application Areas
Body Sealer
Butt Weld
Body Sealer
about 5 mm
2. Temporarily install the new parts and check th

Page 629 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual Parts Name
Code
Radiator Grille
ABS
Front Bumper Cover
TSOP
Fog Light
PC/PP
Front Turn Signal Light
PMMA/PC/AAS
Side Turn Signal Light
SAN/AAS
Cowl Top Ventirator Louver
TSOP
Outer Rear View Mirror
AB

Page 630 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual Cutting toolNote
Aluminum-Rivet
Steel-Rivet
T-Rivet with
f6.4 mm
f6.4 mmf6.5 mm f4.8 mmf5 mm f4 mmf4 mm Rivet sizeBlade size
Drill bladeCutting can be done with drill blade or
rivet cutter for an al

Page 631 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual Continue drilling until taking awayTapeTapeDrill 5 mm (0.20 in.)Vacuum Hose MandrelPonch (
f5 mm)
2. RIVET REMOVAL
(1) T-Rivet with f6.4 mm:
Using a ponch with f5 mm, stamp out the mandrel.
(2) Put t

Page 632 of 3115

TOYOTA LAND CRUISER 1998 Factory Repair Manual Parts
NameParts
NumberColorRivet type
Nose piece
No. 109050
-02020Silver
f4.0 mm Aluminumf4.0 mm Steelf4.8 mm Waterproof
Nose piece
No. 209050
-02030Copper
f4.8 mm Aluminumf4.8 mm Steel
Nose piece
No.

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