Page 255 of 3115

BE0FZ-19
I24653
I24654
6
I04197
BE-198
- BODY ELECTRICALHORN SYSTEM
2571 Author: Date:
2004 LAND CRUISER   (RM1071U)
INSPECTION
1. INSPECT HORN SWITCH
(a) Disconnect the negative (-) terminal from the battery.
(b) Remove the left and right covers from the steering wheel.
(c) Using a torx socket wrench, loosen the 2 bolts.
(d) Pull up the horn pad and place it on the steering column,
as shown.
HINT:
Do not disconnect the connector from the horn pad.
(e) Disconnect the connector from the slip ring.
(f) Check that no continuity exists between terminal 6 of the
connector  and body ground.
(g) Check that continuity exists between terminal 6 of the
connector  and body ground when the horn contact plate
is pressed against the steering spoke assembly.
If continuity is not as specified, repair or replace the steering
wheel or wire harness as necessary.
(h) Install the horn pad in place and using a torx socket
wrench, torque the 2 bolts.
Torque:
 7.1 N´m (72 kgf´cm, 62 in.´lbf)
(i) Install the left and right covers.
(j) Connect the negative (-) terminal to the battery.
2. INSPECT HORN OPERATION
Connect  the positive (+) lead from the battery to the terminal
and negative (-) lead to the horn body and check that the horn
blows.
If operation is not as specified, replace the horn. 
     
        
        Page 535 of 3115
BR0TA-04
F04974
F04975
- BRAKEFRONT BRAKE CALIPER
BR-19
2155 Author: Date:
2004 LAND CRUISER   (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT BRAKE LINE
(a) Remove the union bolt and 2 gaskets from the caliper,
then disconnect the flexible hose from the caliper.
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
(b) Use a container to catch the brake fluid as it drains out.
3. REMOVE CALIPER
Remove the 2 mounting bolts and remove the caliper.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
4. REMOVE CLIP AND 2 PINS
5. REMOVE 2 PAD RETAINER CLIPS
6. REMOVE 2 PADS, ANTI-SQUEAL SHIMS AND PAD
RETAINERS 
     
        
        Page 572 of 3115

BR0TD-06
F04984
F05028
F04985
SSTSSTRemoval:
Installation:
F04986
BR-34
- BRAKEPARKING BRAKE
2170 Author: Date:
2004 LAND CRUISER   (RM1071U)
DISASSEMBLY
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
(b) Suspend  the disc brake securely. Ensure that the hose is
not stretched.
3. REMOVE DISC
(a) Place matchmarks on the disc and rear hub.
(b) Remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE TENSION SPRING
(a) Using needle-nose pliers, remove the spring from the
rear shoe and backing plate.
(b) Remove the lower side tension spring.
5. REMOVE SHOE RETURN SPRINGS
Using SST, remove the 2 shoe return springs.
SST 09717-20010
HINT:
At the time of installation, using SST, install the rear shoe return
spring and then install the front shoe return spring.
SST 09718-20010
6. REMOVE SHOE STRUT WITH SPRING
7. REMOVE REAR SHOE, ADJUSTER AND TENSION
SPRING
(a) Slide out the rear shoe and remove the adjuster.
(b) Remove the shoe hold-down spring, 2 cups and pin. 
     
        
        Page 592 of 3115
BR-26
- BRAKEREAR BRAKE PAD
2162 Author: Date:
2004 LAND CRUISER   (RM1071U)
(c) Install the caliper carefully so the boot is not wedged.
(d) Install 2 mounting bolts.
Torque: 26 N´m (270 kgf´cm, 20 ft´lbf)
10. INSTALL REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE 
     
        
        Page 872 of 3115

BR3795
OK NG
W04200
Normal Signal Waveform
1 V / Division2 m/s / DivisionGND
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) & 
BRAKE ASSIST (BA) SYSTEMDI-619
812 Author: Date:
2004 LAND CRUISER   (RM1071U)
4 Check sensor installation.
CHECK:
Check the speed sensor installation.
OK:
The installation bolt is tightened properly and there is
no clearance between the sensor and front steering
knuckle  or rear axle carrier.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NG Replace speed sensor.
NOTICE:
Check the speed sensor signal last (See page DI-505).
OK
5 Check speed sensor and sensor rotor serrations.
(REFERENCE) INSPECTION USING OSCILLOSCOPE
PREPARATION:
(a) Remove the skid control ECU with connectors still con-
nected.
(b) Connect  the oscilloscope to each of terminals FR+ - FR-,
FL+ - FL-, RR+ - RR- or RL+ - RL- of the skid control
ECU.
CHECK:
Drive the vehicle at about 12 mph (20 km/h), and check the sig-
nal waveform.
HINT:
As vehicle speed (rpm of the wheels) increase, a cycle of
the waveform narrows and the fluctuation in the output
voltage becomes greater.
When noise is identified in the waveform on the oscillo-
scope, error signals are generated due to the speed sen-
sor rotor's scratches, looseness or foreign matter depos-
ited on it.
OK Check and replace skid control ECU.
NG 
     
        
        Page 1874 of 3115

P18747
Adhesive
A05084
A07245
A05171
Lower
Up
A05170
EM-82
- ENGINE MECHANICALENGINE UNIT
1655 Author: Date:
2004 LAND CRUISER   (RM1071U)
3. INSTALL TORQUE CONVERTER CLUTCH BOLTS
(a) Apply adhesive to 2 or 3 threads from the bolt end.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent
(b) Hold the crankshaft pulley bolt with a wrench, and install
the 6 bolts evenly.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
HINT:
First install the black colored bolt, install the other bolts.
(c) Install the flywheel housing under cover with the bolt.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
4. INSTALL OIL COOLER PIPE FOR TRANSMISSION
5. CONNECT ENGINE WIRE TO TRANSMISSION
(a) Connect the 5 connectors.
(b) Connect the 2 wire clamps.
6. INSTALL ENGINE AND TRANSMISSION ASSEMBLY
IN VEHICLE
(a) Attach the engine chain hoist to the engine hangers.
(b) Slowly lower the engine and the transmission assembly
into the engine compartment.
(c) Attach the engine mounting brackets to the frame brack-
ets.
(d) Keep the engine level with a jack. 
     
        
        Page 1881 of 3115
A07245
A05084
A05119
A04857
EM-80
- ENGINE MECHANICALENGINE UNIT
1653 Author: Date:
2004 LAND CRUISER   (RM1071U)
22. REMOVE TORQUE CONVERTER CLUTCH BOLTS
(a) Remove the bolt and the flywheel housing under cover.
(b) Turn the crankshaft pulley bolt to gain access to each bolt.
(c) Hold the crankshaft pulley bolt with a wrench, and remove
the 6 bolts.
23. REMOVE TRANSMISSION
(a) Remove the 10 bolts.
(b) Remove the transmission together with the torque con-
verter clutch from the engine.
24. REMOVE DRIVE PLATE
Hold the crankshaft pulley bolt with a wrench, and remove the
8 bolts, the front spacer, the drive plate and the rear spacer. 
     
        
        Page 2527 of 3115
PP0MS-13
PP-68
- PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
127 Author: Date:
2004 LAND CRUISER   (RM1071U)
EQUIPMENT
Torque wrench
Bolt:   Length: 35 mm (1.387 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire    Width: 185 mm (7.28 in.)  Inner diam.: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel      Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Plastic bagAirbag disposal