Page 2594 of 3115

SS0OR-1 1
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
148 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly55144 in.´lbf
Radiator bracket x Radiator assembly Bolt
Nut18
20185
20013
15
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube1081,10080
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2121516
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd32
Turn 90°
Turn 90°325
Turn 90°
Turn 90°24
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt C
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
V-bank cover bracket x Intake manifold7.58066 in.´lbf
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Frame crossmember x Body5051037
Frame crossmember x Rear engine mounting insulator7475055
Frame bracket x Engine mounting bracket3031022
PS pump x Cylinder head6263246
A/C compressor x Cylinder block, Fan bracket4950036
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Page 2602 of 3115

SS061-66
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS-45
185 Author: Date:
2004 LAND CRUISER (RM1071U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Front passenger airbag assembly x Instrument panel6.06153 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Front seat x Body4243031
Seat cushion assembly x Seat adjuster assembly2121015
Seatback cover with pad x Seatback frame4.74842 in.´lbf
Armrest x Seatback frame3738027
Seatback frame x Seat adjuster assembly4344032
Curtain shield airbag assembly x Body9.810086 in.´lbf
Airbag sensor assembly x Body17.517813
Front airbag sensor x Body7.57666 in.´lbf
Side and curtain shield airbag sensor assembly x Body2020515
Front seat outer belt x Body Upper bolt:
Lower bolt:8.0
4281
42871 in.´lbf
31
Curtain shield airbag sensor assembly x Body17.517813
Rear seat belt anchor x Body4242831
Seat position sensor assembly x Seat adjuster assembly8.08271 in.´lbf
Page 2603 of 3115

SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author: Date:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center
Page 2616 of 3115

SS0OI-07
- SERVICE SPECIFICATIONSSTEERING
SS-43
183 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering column assembly set nut and bolt2526019
Intermediate shaft assembly x Sliding yoke3435025
Sliding yoke x No. 2 Intermediate shaft assembly3435025
Control valve shaft x No. 2 Intermediate shaft assembly3435025
Main shaft assembly x Intermediate shaft assembly3435025
Hole cover x Body131309
TILT STEERING COLUMN:
Tube attachment x Column tube1515011
Tilt steering bolt2021015
No. 2 lower cover set nut2526019
POWER TILT AND POWER TELESCOPIC STEERING COLUMN:
Steering column protector No. 1 set bolt1515011
Power tilt motor set bolt2021015
Power telescopic motor set bolt8.89078 in.´lbf
Column tube stopper1919014
Tube attachment x Column tube1515011
Telescopic steering slider support set bolt1111 08
Telescopic steering screw set nut2.02017 in.´lbf
No. 2 lower cover set nut2526019
Column upper tube sub-assembly x Column upper tube assembly2021015
Telesco lever lock bolt101007
PS VANE PUMP
Union bolt x Pressure feed tube5657542
PS vane pump assembly set bolt1717513
Suction port union set bolt121209
Pressure port union6970051
Rear housing set bolt2222516
PS GEAR
Cylinder end stopper110 (145)1,122 (1,480)81 (107)
Bearing guide nut24.525019
Control valve housing set bolt1818013
Rack guide spring cap2525018
Rack guide spring cap lock nut51 (70)520 (700)38 (51)
Rack x Rack end99 (132)1,014 (1,350)74 (98)
Tie rod end lock nut5556041
Turn pressure tube union nut23 (24.5)230 (250)17 (18)
PS gear assembly set bolt and nut1201,25089
Return tube x Control valve housing50 (44)510 (450)37 (29)
Pressure feed tube x Control valve housing4243031
Tube clamp set bolt1818013
Page 2828 of 3115
SR-66
- STEERINGPOWER STEERING GEAR
2275 Author: Date:
2004 LAND CRUISER (RM1071U)
10. INSTALL NO. 1 ENGINE UNDER COVER
Tighten the 7 bolts.
11. POSITION FRONT WHEELS FACING STRAIGHT
AHEAD
HINT:
Do it with the front of the vehicle jacked up.
12. CENTER SPIRAL CABLE (See page SR-24)
13. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and steering column
main shaft.
(b) Temporarily tighten the wheel set nut.
(c) Connect the connector.
14. BLEED POWER STEERING SYSTEM (See page
SR-4)
15. CHECK STEERING WHEEL CENTER POINT
16. TORQUE STEERING WHEEL SET NUT
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
17. INSTALL STEERING WHEEL PAD (See page SR-24)
18. CHECK FRONT WHEEL ALIGNMENT (See page
SA-6)
19. PERFORM ZERO POINT CALIBRATION OF YAW RATE
AND DECELERATION SENSORS (See page DI-505)
Page 2884 of 3115

SA16A-02
F04391
F04392
F04393
F04394
SA-172
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
2122 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE REAR WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. SUPPORT REAR AXLE HOUSING WITH JACK
3. REMOVE SHOCK ABSORBER
(a) Remove the bolt and disconnect the shock absorber from
the axle housing.
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)
(b) Employ the same manner described above to the other
side.
(c) While holding the piston rod, remove the nut, 2 retainers,
cushion and shock absorber.
Torque: 69 N´m (704 kgf´cm, 51 ft´lbf)
(d) Remove the 2 retainers and cushion from the shock ab-
sorber.
4. DISCONNECT LH AND RH STABILIZER BAR BRACK-
ETS
Remove the 4 bolts and disconnect the LH and RH stabilizer bar
brackets.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
5. DISCONNECT LATERAL CONTROL ROD
Remove the nut, washer, bolt and disconnect the lateral control
rod.
Torque: 150 N´m (1,530 kgf´cm, 111 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut and bolt.
6. DISCONNECT BREATHER HOSE
Page 2898 of 3115

F04362
90°
F04363
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-17
1967 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Using a spring tension gauge, check the preload.
Preload (at starting):
42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
HINT:
Make sure to check preload in the direction of rotation.
If the preload is not within the specified value, adjust it again
with the adjusting nut.
(e) Secure the lock nut by bending one of the lock washer
teeth inward and the other lock washer teeth outward.
4. INSTALL FLANGE
(a) Place a new gasket in position on the axle hub.
(b) Install the flange to the axle hub.
(c) Install the 6 cone washers, washers and new nuts.
Torque: 33 N´m (335 kgf´cm, 24 ft´lbf)
(d) Pull out the drive shaft to the outside of the vehicle and
select the snap ring which ensures the clearance be-
tween the tip of the flange and the snap ring is less than
0.2 mm (0.008 in.).
Snap ring thickness:
1.8 mm (0.0709 in.)2.4 mm (0.0945 in.)
2.0 mm (0.0787 in.)2.6 mm (0.1024 in.)
2.2 mm (0.0866 in.)2.8 mm (0.1102 in.)
(e) Using a snap ring expander, install a new snap ring to the
drive shaft.
(f) Install a new grease cap to the flange.
5. INSTALL BRAKE CALIPER
(a) Install the brake caliper, washers and 2 bolts.
Torque: 123 N´m (1,250 kgf´cm, 91 ft´lbf)
(b) Install the flexible hose and bolt to the steering knuckle.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
6. INSTALL FRONT WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
7. CHECK ABS SPEED SENSOR SIGNAL
(See page DI-505)
Page 2924 of 3115

SA14M-04
F04403
Matchmarks
F05232
ABB
BB
F04404
A
A
BB
AA
- SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA-39
1989 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. REMOVE DRIVE SHAFTS (See page SA-26)
3. DISCONNECT FRONT PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft and companion
flange.
(b) Remove the 4 nuts, bolts, washers and disconnect the
propeller shaft.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
(c) Support the propeller shaft securely.
4. DRAIN HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
5. REMOVE NO. 3 FRAME CROSSMEMBER
Remove the 5 bolts, nuts, 4 washers and No. 3 frame cross-
member.
Torque:
A: 186 N´m (1,900 kgf´cm, 137 ft´lbf)
B: 68 N´m (695 kgf´cm, 50 ft´lbf)
6. REMOVE FRONT DIFFERENTIAL CARRIER AS-
SEMBLY
(a) Support the front differential carrier assembly with a jack.
(b) Remove the bolt and disconnect the breather hose.
Torque: 17 N´m (173 kgf´cm, 13 ft´lbf)
(c) Remove the 3 nuts, 4 mount stoppers, 6 bolts, 2 differen-
tial supports and front differential carrier assembly.
Torque:
A: 186 N´m (1,900 kgf´cm, 137 ft´lbf)
B: 78 N´m (800 kgf´cm, 58 ft´lbf)