Page 2617 of 3115
SS-44
- SERVICE SPECIFICATIONSSTEERING
184 Author: Date:
2004 LAND CRUISER (RM1071U) Tie rod end x Steering knuckle
7273053
Engine oil filter assembly set bolt and nut1818013
( ): For use without SST
Page 2618 of 3115
SS0OD-01
- SERVICE SPECIFICATIONSSTARTING
SS-19
159 Author: Date:
2004 LAND CRUISER (RM1071U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No-load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Field frame
Shunt coil resistance at 20°C (68°F)
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 - 27.5 N (2.2 - 2.8 kgf, 4.8 - 6.2 lbf)
12.7 N (1.3 kgf, 2.9 lbf)
35.0 mm (1.378 in.)
34.0 mm (1.339 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
1.5 - 1.9 W
0.9 mm (0.035 in.)
Page 2619 of 3115
SS0OE-01
SS-20
- SERVICE SPECIFICATIONSSTARTING
160 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Terminal 30 nut, Terminal C nut x Terminal bolt1717013
End cover x Magnetic switch housing3.63732 in.´lbf
End cover x Brush holder3.83934 in.´lbf
Starter hosing x Magnetic switch9.39582 in.´lbf
End cover with field frame x Magnetic switch9.39582 in.´lbf
Lead wire of field coil x Terminal C5.96052 in.´lbf
Wire clamp, Starter wire x Starter9.8110087 in.´lbf
Starter x Cylinder block3940029
Page 2620 of 3115
SS0ZS-01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
- SERVICE SPECIFICATIONSSTANDARD BOLT
SS-1
141 Author: Date:
2004 LAND CRUISER (RM1071U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
Page 2621 of 3115
SS0ZU-01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
- SERVICE SPECIFICATIONSSTANDARD BOLT
SS-3
143 Author: Date:
2004 LAND CRUISER (RM1071U)
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more
Page 2622 of 3115

SS0ZT-01
SS-2
- SERVICE SPECIFICATIONSSTANDARD BOLT
142 Author: Date:
2004 LAND CRUISER (RM1071U)
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
-60
145
290
540
850
-52 in.´lbf
10
21
39
61
-
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
-75
175
360
670
1,050
-65 in.´lbf
13
26
48
76
-
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
-90
210
440
810
1,250
-78 in.´lbf
15
32
59
90
-
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
-120
290
590
1,050
1,700
-9
21
43
76
123
-
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130
Page 2623 of 3115

SS0OM-03
- SERVICE SPECIFICATIONSTRANSFER
SS-25
165 Author: Date:
2004 LAND CRUISER (RM1071U)
TRANSFER
SERVICE DATA
Idler gear rear bearing adjusting shim thickness
Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Mark 8
Mark 9
Mark 10
Mark 11
Mark 12
Mark 13
0.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
2.80 mm (0.1102 in.)
3.00 mm (0.1181 in.)
3.20 mm (0.1260 in.)
3.40 mm (0.1339 in.)
3.60 mm (0.1417 in.)
3.80 mm (0.1496 in.)
4.00 mm (0.1575 in.)
0.55 mm (0.0216 in.)
Output shaft rear bearing adjusting shim thickness
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
Mark M
Mark N
0.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
1.00 mm (0.0394 in.)
1.20 mm (0.0472 in.)
1.40 mm (0.0551 in.)
1.60 mm (0.0630 in.)
1.80 mm (0.0709 in.)
2.00 mm (0.0787 in.)
2.20 mm (0.0866 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
0.55 mm (0.0216 in.)
Input gear snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
2.90 mm (0.1141 in.)
2.95 mm (0.1161 in.)
3.00 mm (0.1181 in.)
3.05 mm (0.1201 in.)
3.10 mm (0.1220 in.)
3.15 mm (0.1240 in.)
Input shaft rear ball bearing snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
Idler low gear thrust clearance STD
Max.0.125 - 0.275 mm (0.00492 - 0.01083 in.)
0.275 mm (0.01083 in.)
Idler low gear radial clearance STD
Max.0.015 - 0.068 mm (0.00059 - 0.00268 in.)
0.068 mm (0.00268 in.)
Idler gear diameter STD
Max.38.48 - 38.50 mm (1.5149 - 1.5157 in.)
38.50 mm (1.5157 in.)
Idler low gear diameter STD
Max.45.52 - 45.54 mm (1.7922 - 1.7930 in.)
45.54 mm (1.7930 in.)
High speed output gear thrust clearance STD
Max.0.10 - 0.25 mm (0.0039 - 0.0098 in.)
0.25 mm (0.0098 in.)
High speed output gear radial clearance STD
Max.0.035 - 0.091 mm (0.00138 - 0.00358 in.)
0.091 mm (0.00358 in.)
Center differential front case, rear case backlashMax.0.05 mm (0.0020 in.)
Page 2624 of 3115

SS-26
- SERVICE SPECIFICATIONSTRANSFER
166 Author: Date:
2004 LAND CRUISER (RM1071U) Shift fork No.2 and clutch sleeve clearance STD
Max.
0.1 - 0.4 mm (0.0039 - 0.0157 in.)
0.4 mm (0.0157 in.)
Center differential side gear thrust washer thickness
1.70 mm (0.0669 in.)
1.85 mm (0.0728 in.)
2.00 mm (0.0787 in.)
2.15 mm (0.0846 in.)
2.30 mm (0.0906 in.)
2.45 mm (0.0965 in.)
2.60 mm (0.1024 in.)
2.75 mm (0.1083 in.)
2.90 mm (0.1142 in.)
3.05 mm (0.1201 in.)
Front drive gear piece snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
2.50 mm (0.0984 in.)
2.60 mm (0.1024 in.)
2.70 mm (0.1063 in.)
2.80 mm (0.1102 in.)
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
Front extension housing ball bearing snap ring thickness
Mark A
Mark B
1.70 mm (0.0669 in.)
1.80 mm (0.0709 in.)
Front output shaft hub snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
Oil pump driven rotor body clearance STD
Max.0.08 - 0.17 mm (0.0031 - 0.0067 in.)
0.17 mm (0.0067 in.)
Oil pump driven rotor body tip clearance STD
Max.0.05 - 0.15 mm (0.0020 - 0.0059 in.)
0.15 mm (0.0059 in.)
Oil pump side clearance STD
Max.0.03 - 0.10 mm (0.0012 - 0.0039 in.)
0.10 mm (0.0039 in.)
Rear extension housing ball bearing snap ring thickness
Mark A
Mark B
1.70 mm (0.0669 in.)
1.80 mm (0.0709 in.)
Rear output shaft ball bearing snap ring thickness
Mark 1
Mark 2
Mark 3
Mark 4
1.95 mm (0.0768 in.)
2.05 mm (0.0807 in.)
2.15 mm (0.0847 in.)
2.25 mm (0.0886 in.)
Motor actuator
Terminal 1 - Terminal 5 STD resistance
Terminal 1 or 5 - body ground STD resistance
0.3 - 100 W
More than 0.5 MW
Breather hose (from the hose end to the clip end)5 mm (0.20 in.) or more