I06184
F
1/2
E 321
- BODY ELECTRICALCOMBINATION METER
BE-67
2440 Author: Date:
6. INSPECT FUEL SENDER GAUGE VOLTAGE
(a) Apply voltage (4.5 V - 5.0 V) between terminals 2 and 3.
(b) Measure voltage between terminals 1 and 2 for each float
position.
Float position mm (in.)Voltage (V)
F: Approx. 85.3 (3.36)Approx. 4.60 ± 0.1
1/2: Approx. 1.7 (0.67)Approx. 2.45 ± 0.1
E: Approx. 91.9 (3.62)Approx. 0.30 ± 0.1
If voltage value is not as specified, replace main sender gauge.
7. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the low oil pressure
switch.
(b) Turn the ignition switch ON.
(c) Connect the terminal of wire harness side connector and
ground, then check the warning light.
8. INSPECT PARKING BRAKE WARNING LIGHT
(a) Disconnect the connector from the parking brake switch
and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
9. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid level warn-
ing switch and ground terminal on the wire harness side
connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
10. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Remove the reservoir tank cap and retainer.
(b) Disconnect the connector.
(c) Check that the continuity exists between the terminal.
(d) Use syphon, etc., to take fluid out of the reservoir tank.
(e) Check that the continuity exists between terminals.
(f) Pour the fluid back in the reservoir tank.
11. INSPECT OPEN DOOR WARNING LIGHT
(a) DIsconnect the connector from the driver door courtesy
switch and ground terminal on the wire harness side con-
nector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
BE0HH-12
I24743
I10004
Brake Master Cylinder
Brake Fluid Level Warning Switch
Cowl Side J/B LH
GAUGE1 Fuse
ACC FuseSeat Belt Buckle Switch
Parking Brake Switch Light Control RheostatCombination Meter Assembly
Ignition Switch
Cowl Side J/B RH
GAUGE2 Fuse
METER Fuse
DOME Fuse
ECU-B2 Fuse
BE-56
- BODY ELECTRICALCOMBINATION METER
2429 Author: Date:
2004 LAND CRUISER (RM1071U)
COMBINATION METER
LOCATION
- BODY ELECTRICALTROUBLESHOOTING
BE-7
2380 Author: Date:
2004 LAND CRUISER (RM1071U) Seat belt warning light does not light up.
1. LED
2. Seat Belt Buckle Switch
3. Wire Harness
4. Body ECU-
BE-63
BE-63
DI-1038
Discharge warning light does not light up.
1. METER Fuse
2. LED
3. Wire Harness
4. Generator-
-
-
CH-2
Brake warning light does not light up.
1. LED
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. LED Check Relay
5. Combination Meter
6. Wire Harness-
BE-63
BE-63
BE-63
BE-58
-
SRS warning light does not light up.
1. ECU-B2 Fuse
2. LED
3. Airbag Sensor Assembly
4. Combination Meter
5. Wire Harness-
-
DI-690
BE-58
-
Open door warning light does not light up.
1. DOME Fuse
2. LED
3. Door Courtesy Switch
4. Combination Meter
5. Wire Harness-
-
BE-44
BE-58
-
A/T oil temperature warning light does not light up.
1. LED
2. Combination Meter
3. Wire Harness
4. ECM-
BE-63
BE-58
DI-1
COMBINATION METER (Indicator Light):
SymptomSuspect AreaSee page
Cruise control indicator light does not light up.
1. LED
2. Combination Meter
3. Wire Harness
4. ECM-
BE-58
-
DI-1
High-beam indicator light does not light up.
1. LED
2. Combination Meter
3. Wire Harness
4. Headlight System-
BE-58
-
BE-30
Turn indicator light does not light up.
1. LED
2. Combination Meter
3. Wire Harness
4. Turn Signal and Hazard Warning System-
BE-58
-
BE-39
Shift indicator lights do not light up.
1. LED
2. Combination Meter
3. Park/Neutral Position Switch
4. Wire Harness-
BE-58
-
-
Only one shift indicator does not light up.1. LED
2. Combination Meter-
BE-58
Malfunction indicator light does not light up.
1. LED
2. Combination Meter
3. Wire Harness
4. ECM-
BE-58
-
DI-1
BR12E-07
F06425
TOYOTA
Hand-held
Tester
DLC3
BR-4
- BRAKEBRAKE FLUID
2140 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE FLUID
BLEEDING
HINT:
If any work is done on the brake system or if air in the
brake lines is suspected, bleed the air from the system.
When bleeding, keep the amount of the fluid within the
line of reservoir between Min. and Max.
NOTICE:
Do not let brake fluid remain on painted surfaces.
Wash it off immediately.
With the reservoir cap removed, when depressing the
brake pedal, the fluid will spray.
1. FILL RESERVOIR WITH BRAKE FLUID
Fluid: SAE J1703 or FMVSS NO. 116 DOT3
2. In case of using TOYOTA hand-held tester:
BLEED HYDRAULIC BRAKE BOOSTER
HINT:
If the hydraulic brake booster has been disassembled, discon-
nect the brake line from the hydraulic brake booster or if the res-
ervoir becomes empty, bleed the hydraulic brake booster.
(a) Turn the ignition switch OFF, depress the brake pedal
more than 40 times.
HINT:
When a pressure in power supply system is released, reaction
force becomes light and stroke becomes longer.
(b) Turn the ignition switch ON, check that the pump stops af-
ter approx. 30 to 40 sec.
NOTICE:
When the pump does not stop, repeat step (a) and (b) again.
(c) With the ignition switch remained ON, depress the brake
pedal more than 20 times.
(d) Observe the procedure in step 4 and bleed the right and
left front brake caliper.
(e) Holding the brake pedal depressed, bleed the right and
left rear brake caliper.
HINT:
It is not necessary to depress the pedal continuously, as brake
fluid flows out by first depressing.
(f) Connect TOYOTA hand-held tester.
(1) Turn the ignition switch OFF, connect the TOYOTA
hand-held tester to DLC3.
(2) Turn the ignition switch ON and select ºAIR BLEED-
INGº on the TOYOTA hand-held tester.
HINT:
Please refer to the TOYOTA hand-held tester operator's manu-
al for further details.
F04459F09169F09632
w/ ABS Only:
w/ ABS & BA & TRAC & VSC Only:
- BRAKEBRAKE FLUID
BR-5
2141 Author: Date:
2004 LAND CRUISER (RM1071U)
(g) Bleed right front brake line.
(1) Select ºFR LINEº on the TOYOTA hand-held tester.
(2) With ºFR LINEº turned ON with the TOYOTA hand-
held tester, depress the brake pedal and hold it to
bleed the right front brake caliper.
(3) Repeat step (2) until there are no more air bubbles
in the fluid.
(h) Bleed left front brake line.
(1) Select ºFL LINEº on the TOYOTA hand-held tester.
(2) With ºFL LINEº turned ON with the TOYOTA hand-
held tester, depress the brake pedal and hold it to
bleed the left front brake caliper.
(3) Repeat step (2) until there are no more air bubbles
in the fluid.
(i) w/ ABS & TRAC & VSC only:
Bleed rear brake line.
(1) Select ºRR LINEº on the TOYOTA hand-held tester.
(2) With ºRR LINEº turned ON with the TOYOTA hand-
held tester, bleed the left and right rear brake cali-
per.
(j) Disconnect the TOYOTA hand-held tester from DLC3.
(k) Clear the DTC (See page DI-505).
3. In case of using ABS actuator checker (SST):
BLEED HYDRAULIC BRAKE BOOSTER
HINT:
If the hydraulic brake booster has been disassembled, discon-
nect the brake line from the hydraulic brake booster or if the res-
ervoir becomes empty, bleed the hydraulic brake booster.
(a) Disconnect the 2 connectors from the hydraulic brake
booster.
F02821
Hydraulic Brake
BoosterSub-wire Harness S (SST)
AIR BLEED
FRONT
REAR BR-6
- BRAKEBRAKE FLUID
2142 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Connect the actuator checker (SST) to the hydraulic
brake booster side wire harness via the sub-wire harness
(SST), as shown in the chart below.
SST 09990-00150, 09990-00480
HINT:
Connect the connector with the label of ºAIR BLEEDº attached
to the connector of actuator checker.
(c) Connect the red cable of the checker to the battery posi-
tive (+) terminal and the black cable to the negative (-) ter-
minal.
(d) Turn the ignition switch OFF, depress the brake pedal
more than 40 times.
HINT:
When a pressure in power supply system is released, reaction
force becomes light and stroke becomes longer.
(e) Turn the ignition switch ON, check that the pump stops af-
ter 30 to 40 sec.
NOTICE:
When the pump does not stop, repeat step (d) and (e) again.
(f) With the ignition switch remained ON, depress the brake
pedal more than 20 times.
(g) Observe the procedure in step 4 and bleed the right and
left front wheel caliper.
(h) Holding the brake pedal depressed, bleed the right and
left rear brake caliper.
HINT:
It is not necessary to depress the pedal continuously, as brake
fluid flows out by first depressing.
F02823
F02824
F02825
- BRAKEBRAKE FLUID
BR-7
2143 Author: Date:
2004 LAND CRUISER (RM1071U)
(i) Bleed right front brake line.
(1) Turn the selector switch of the actuator checker to
the ºFRONT RHº position.
(2) Push and hold in MAIN push switch, depress the
brake pedal and hold it to bleed the right front brake
caliper.
NOTICE:
Do not keep the MAIN switch pushed in for more than 10
sec. When operating it continuously, set the interval of
more than 20 sec.
(3) Repeat step (2) until there are no more air bubbles
in the fluid.
(j) Bleed left front brake line.
(1) Turn the selector switch of the actuator checker to
the ºFRONT LHº position.
(2) Push and hold in the MAIN push switch, depress the
brake pedal and hold it to bleed the left front brake
caliper.
NOTICE:
Do not keep the MAIN switch pushed in for more than 10
sec. When operating it continuously, set the interval of
more than 20 sec.
(3) Repeat step (2) until there are no more air bubbles
in the fluid.
(k) w/ ABS & TRAC & VSC only:
Bleed right rear brake line.
(1) Push and hold in the ºSUB LHº and ºSUB RHº
switches, bleed the right rear brake caliper.
NOTICE:
Do not keep the MAIN switch pushed in for more than 10
sec. When operating it continuously, set the interval of
more than 20 sec.
(2) Repeat step (1) until there are no more air bubbles
in the fluid.
F04458
BR-8
- BRAKEBRAKE FLUID
2144 Author: Date:
2004 LAND CRUISER (RM1071U)
(l) Observe the procedure in step (k) and bleed left rear
brake line.
(m) Disconnect the actuator checker (SST) and sub-wire har-
ness (SST) from the actuator.
SST 09990-00150, 09990-00480
(n) Connect the 2 connectors to the hydraulic brake booster.
(o) Clear the DTC (See page DI-505).
4. BLEED BRAKE LINE
(a) Connect the vinyl tube to the brake caliper.
(b) Depress the brake pedal several times, then loosen the
bleeder plug with the pedal held down.
(c) At the point when fluid stops coming out, tighten the
bleeder plug, then release the brake pedal.
(d) Repeat (b) and (c) until all the air in the fluid has been bled
out.
(e) Repeat the above procedure to bleed the brake line for
each wheel.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
5. CHECK FLUID LEVEL IN RESERVOIR
(a) With the ignition switch OFF, depress the brake pedal
more than 40 times.
HINT:
When a pressure in power supply system is released, reaction
force becomes light and stroke becomes longer.
(b) Remove the reservoir cap. Add brake fluid up to the
ºMAXº line.
Fluid: SAE J1703 or FMVSS NO. 116 DOT3