1998 TOYOTA LAND CRUISER brake fluid

BR0XB-02
F06414
- BRAKEBRAKE PEDAL
BR-13
2149 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. REASSEMBLY BRAKE PEDAL
(a) Install the pedal pad.
(b) Install the stop light switch cushion.
(c) Temporarily install the stop light switch to the pedal brack-
et.
(d) Install the return spring with cushion and pedal pad.
HINT:
Apply MP grease to the parts indicates by arrow (See page
BR-1 1).
2. INSTALL BRAKE PEDAL ASSEMBLY
Install the brake pedal assembly and temporarily fasten the 2
bolts.
3. INSTALL HYDRAULIC BRAKE BOOSTER
(See page BR-67)
4. TIGHTEN 2 BOLTS OF BRAKE PEDAL BRACKET
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
5. AFTER INSTALLATION, FILL BRAKE RESERVOIR
WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
(See page BR-4)
6. CHECK FOR LEAKS
7. CHECK AND ADJUST BRAKE PEDAL
(See page BR-9)

BR0JO-06
- BRAKEFRONT BRAKE CALIPER
BR-23
2159 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-19).
HINT:

After installation, fill the brake reservoir with brake fluid and bleed brake system (See page BR-4).

Check for leaks.

BR0TA-04
F04974
F04975
- BRAKEFRONT BRAKE CALIPER
BR-19
2155 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT BRAKE LINE
(a) Remove the union bolt and 2 gaskets from the caliper,
then disconnect the flexible hose from the caliper.
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
(b) Use a container to catch the brake fluid as it drains out.
3. REMOVE CALIPER
Remove the 2 mounting bolts and remove the caliper.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
4. REMOVE CLIP AND 2 PINS
5. REMOVE 2 PAD RETAINER CLIPS
6. REMOVE 2 PADS, ANTI-SQUEAL SHIMS AND PAD
RETAINERS

BR0JI-1 1
F04993
F04994
F04995
BR-16
- BRAKEFRONT BRAKE PAD
2152 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace the pads if they are not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE CLIP AND 2 PINS
4. REMOVE 2 PAD RETAINER CLIPS
5. REMOVE 2 PADS, ANTI-SQUEAL SHIMS AND PAD
RETAINERS
NOTICE:
The pad retainer clip and clip can be used again provided
that they have sufficient rebound, no deformation, cracks
or wear, and have had all rust, dirt and foreign particles
cleaned off.
6. CHECK DISC THICKNESS AND DISC RUNOUT
(See page BR-21)
7. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti-squeal shims must be
replaced together with the pad.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the piston with a hammer handle or an equiva-
lent.
HINT:

Always change the pads on one wheel at a time as there
is a possibility of opposite piston fling out.

If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the 2 pad retainers to each caliper piston.
(d) Install the anti-squeal shim to each pad.
HINT:
Apply disc brake grease to both sides of the anti-squeal shims
(See page BR-15).
(e) Install the 2 pads.
HINT:
Apply disc brake grease to the pads indicated by the arrows
(See page BR-15).

- BRAKEFRONT BRAKE PAD
BR-17
2153 Author
: Date
:
2004 LAND CRUISER (RM1071U)
NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
8. INSTALL 2 PAD RETAINER CLIPS AND 2 PINS
9. INSTALL CLIP
10. INSTALL FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE

BR0K8-20
F17443Non-reusable part N´m (kgf´cm, ft´lbf) : Specified torque

Gasket
Hydraulic Brake
Booster Assembly
LH Lower PanelFluid Level Warning
Switch Connector
No. 2 Heater to
Register Duct
Cowl Side TrimLower No. 1 Panel
15 (155, 11)
15 (155, 11)
PinClip
w/ ABS & BA &
TRAC & VSC Only:
Front Door Scuff Plate
5.0 (51, 44 in.´lbf)
ABS ECU or
ABS & BA &
TRAC & VSC
ECU
w/ ABS & BA & TRAC & VSC Only:
Master Cylinder Pressure Sensor Connector
15 (155, 11)
BR-58
- BRAKEHYDRAULIC BRAKE BOOSTER
2194 Author
: Date
:
2004 LAND CRUISER (RM1071U)
COMPONENTS

F13209
Reservoir Set Screw
Accumulator Bracket
No. 1 Pump
Bracket Actuator No. 1 TubeAccumulator

O-ring
Silencer Tube Grommet
PistonCylinder Boot
Clevis Reservoir Cap
No. 2 Pump
Bracket SleeveCollar
Booster Pump MotorCushion
Actuator Hose
Non-reusable part N´m (kgf´cm, ft´lbf) : Specified torque


25 (260, 19)
Cushion Fluid Level Warning Switch
Connector Clamp
Hydraulic Brake
Booster
Spring
15 (155, 11)

Wire Harness
Reservoir
1.7 (17.5, 15.2 in.´lbf)
54 (550, 36)
Washer
Master Cylinder
Pressure Sensor
81 (830, 60)
w/ ABS & BA
& TRAC & VSC:


- BRAKEHYDRAULIC BRAKE BOOSTER
BR-59
2195 Author
: Date
:
2004 LAND CRUISER (RM1071U)

F04472
SST
SST
BR12D-05
F04473
SST
F13233
30 mm
Deeper
Socket BR-62
- BRAKEHYDRAULIC BRAKE BOOSTER
2198 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. PLACE HYDRAULIC BRAKE BOOSTER IN VISE
Using SST, set the hydraulic brake booster in vise.
SST 09630-00014 (09631-00142),
09950-60010 (09951-00180, 09951-00190)
2. REMOVE FLUID LEVEL WARNING SWITCH CONNEC-
TOR CLAMP
(a) Disconnect the connector.
(b) Remove the bolt and clamp.
3. REMOVE RESERVOIR AND GROMMETS
(a) Remove reservoir cap.
(b) Remove the 3 set screws and pull out the reservoir.
Torque: 1.7 N´m (17.5 kgf´cm, 15.2 in.´lbf)
(c) Remove the 3 grommets.
4. REMOVE CLEVIS AND CYLINDER BOOT
(a) Loosen the lock nut, then remove the clevis and lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Remove the cylinder boot.
5. REMOVE BRAKE ACTUATOR TUBE NO. 1
Using SST, remove the brake actuator tube No. 1.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
6. REMOVE BOOSTER PUMP AND ASSEMBLY
(a) Remove the actuator hose.
(b) Remove the 4 screws and wire harness from the booster
and pump.
(c) Remove the 2 bolts, accumulator bracket.
(d) Remove the 2 bolts and booster pump motor assembly.
(e) Remove the bolt and No. 1 pump bracket.
(f) Remove the 2 washers, 2 cushions, 2 collars and sleeve.
(g) Remove the 2 bolts and No. 2 pump bracket.
(h) Remove the cushion from No. 2 pump bracket.
7. ABS & BA & TRAC & VSC only:
REMOVE MASTER CYLINDER PRESSURE SENSOR
Using 30 mm deeper socket wrench and remove the oil pres-
sure sensor.
Torque: 81 N´m (830 kgf´cm, 60 ft´lbf)
NOTICE:
If replacing the master cylinder pressuer sensor, since the
sensor is non-reusable, use a sensor of the supply part No
shown below.
PART NO: 89637-30050