Page 2969 of 3115
SA15F-02
R12254
SA-88
- SUSPENSION AND AXLEREAR AXLE SHAFT
2038 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
INSPECT AXLE SHAFT
Using a dial indicator, measure the runout of the shaft and
flange.
Maximum shaft runout: 2.0 mm (0.079 in.)
Maximum flange runout: 0.05 mm (0.0020 in.)
If the rear axle shaft or flange are damaged or worn, or if runout
is greater than the maximum, replace the rear axle shaft.
Page 2970 of 3115
SA15I-06
SA-92
- SUSPENSION AND AXLEREAR AXLE SHAFT
2042 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-84).
HINT:
After installation, fill the brake reservoir with brake fluid, bleed the brake system (See page BR-4), check
for leaks and check the ABS speed sensor signal (See page DI-505).
Page 2971 of 3115

SA15H-02
F05110
SST
F05118
Socket Wrench
F05111
SST
F05112
F05113
SST
SST
SA-90
- SUSPENSION AND AXLEREAR AXLE SHAFT
2040 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. INSTALL REAR AXLE BEARING
Using SST and a press, install the bearing.
SST 09950-60020 (09951-00890)
2. INSTALL BEARING CASE
Position the backing plate on the bearing case and using a
press and 2 socket wrenches, install the 4 serration bolts.
3. INSTALL OUTER OIL SEAL
(a) Using SST and a hammer, install a new oil seal.
SST 09950-60020 (09951-00810),
09950-70010 (09951-07100)
(b) Coat MP grease to the oil seal lip.
4. INSTALL OIL DEFLECTOR
Position a new gasket and oil deflector on the axle shaft and
install a washer and nut to a new hub bolt, as shown in the il-
lustration, and install the 5 hub bolts by torquing the nut.
5. INSTALL AXLE SHAFT TO BACKING PLATE
(a) Install the backing plate, plate washer and bearing retain-
er on the axle shaft.
(b) Using SST and a press, install the axle shaft into the back-
ing plate.
SST 09631-12090, 09950-60020 (09951-01030)
6. INSTALL SNAP RING TO AXLE SHAFT
Using a snap ring expander, install a new snap ring.
Page 2972 of 3115
F05114
SST
SST
- SUSPENSION AND AXLEREAR AXLE SHAFT
SA-91
2041 Author: Date:
2004 LAND CRUISER (RM1071U)
7. INSTALL ABS SPEED SENSOR ROTOR AND BEAR-
ING RETAINER
Using SST and a press, install a new ABS speed sensor rotor
and bearing retainer.
SST 09631-12090, 09950-60020 (09951-01030)
Standard length: 170.7 ± 1.0 mm (6.720 ± 0.039 in.)
Page 2973 of 3115
SA15D-02
F04386
SST
F04387
F04388
SA-84
- SUSPENSION AND AXLEREAR AXLE SHAFT
2034 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line and remove the clip.
SST 09023-00100
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
3. REMOVE BRAKE CALIPER AND DISC
Remove the 2 bolts, washers, brake caliper and disc.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
4. CHECK BEARING BACKLASH AND AXLE SHAFT
DEVIATION
(a) Using a dial indicator, check the backlash in the bearing
shaft direction.
Maximum: 0.6 mm (0.024 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle shaft outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle shaft.
5. REMOVE PARKING BRAKE ASSEMBLY
(See page BR-33)
Page 2974 of 3115
F04406
- SUSPENSION AND AXLEREAR AXLE SHAFT
SA-85
2035 Author: Date:
2004 LAND CRUISER (RM1071U)
6. REMOVE AXLE SHAFT ASSEMBLY
(a) Remove the 4 nuts.
Torque: 123 N´m (1,250 kgf´cm, 91 ft´lbf)
(b) Pull out the axle shaft assembly.
NOTICE:
Be careful not to damage the oil seal.
(c) Remove the O-ring from the bearing case.
Page 2975 of 3115
SA15G-02
F05105
SST
F05106
SST
- SUSPENSION AND AXLEREAR AXLE SHAFT
SA-89
2039 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
REPLACE OIL SEAL (INNER SIDE)
(a) Using SST, remove the oil seal.
SST 09308-00010
(b) Using SST and a hammer, install a new oil seal.
SST 09950-60020 (09951-00710),
09950-70010 (09951-07150)
(c) Coat MP grease to the oil seal lip.
Page 2976 of 3115
SA15M-03
F05218
Pin
Clip
ClipParking Brake Cable
Gasket
123 (1,250, 91)
Clip
O-Ring
49 (500, 36)
Axle Shaft (RH)
Differential Carrier
Gasket
Axle Shaft (LH)
72 (740, 53)
106 (1,080, 78)
x10
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part Gasket
15 (150, 11)
Propeller Shaft
Drain Plug
Filler Plug
49 (500, 36)
SA-98
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
2048 Author: Date:
2004 LAND CRUISER (RM1071U)
REAR DIFFERENTIAL CARRIER
COMPONENTS