Page 599 of 3115
Z00030
B00807
B00808
B
A
AC2024
CORRECT WRONG
- CHARGINGCHARGING SYSTEM
CH-3
1838 Author: Date:
2004 LAND CRUISER (RM1071U)
5. INSPECT DRIVE BELT
HINT:
A belt tensioner is used, so checking the belt tension is not nec-
essary.
(a) Visually check the drive belt for excessive wear, frayed
cords etc.
If necessary, replace the drive belt.
HINT:
Cracks on the rib side of a drive belt are considered ac-
ceptable. If the drive belt has chunks missing from the
ribs, it should be replaced.
The drive belt tension can be released by turning the belt
tensioner counterclockwise. The pulley bolt for the belt
tensioner has a left-hand thread.
(b) Check the belt tensioner operation.
Check that the belt tensioner moves downward
when the drive belt is pressed down at the points in-
dicated in the illustration with approx. 98 N (10 kgf,
22.0 lbf) of force.
Check the alignment of the belt tensioner pulley to
make sure the drive belt has not slipped off the
pulley.
If necessary, replace the belt tensioner.
Check that the arrow mark on the belt tensioner falls
within area A of the scale.
If it is outside area A, replace the drive belt.
HINT:
When a new belt is installed, it should lie within area B. If
not, the drive belt is not correct.
After installing a belt, check that it fits properly in the
ribbed grooves.
Check by hand to confirm that the belt has not slipped out
of the groove on the bottom of the pulley.
6. REMOVE ENGINE UNDER COVER NO.1
7. VISUALLY CHECK GENERATOR WIRING AND LIS-
TEN FOR ABNORMAL NOISES
(a) Check that the wiring is in good condition.
(b) Check that there is no abnormal noise from the generator
while the engine is running.
Page 602 of 3115
CH06H-09
B16651N´m (kgf´cm, ft´lbf): Specified torque
Radiator Reservoir Tank
Fan Shroud
A/T Oil Cooler Hose Bracket
Fan Pulley
Generator Drive Belt
x 8Engine Under Cover No. 1
BracketWire
A/C Discharge Tube
Clamp
Clamp
Radiator Lower
Hose
Radiator Upper
HoseGrommet
Fan with
Fluid Coupling Radiator Asembly
Clamp
Generator Generator
Wire
Generator ConnectorPS Vane Pump Pulley
9.8 (100, 87 in.´lbf)
39 (400, 29)
15.5 (158, 11)
39 (400, 29)
5.0 (50, 43 in.´lbf)
20 (200, 15)
20 (200, 15)
20 (200, 15)
- CHARGINGGENERATOR
CH-5
1840 Author: Date:
2004 LAND CRUISER (RM1071U)
GENERATOR
COMPONENTS
Page 607 of 3115
CH06N-05
B16653
B00809
CH-16
- CHARGINGGENERATOR
1851 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL GENERATOR
(a) Install the generator with the bolt and 2 nuts.
Torque:
Bolt: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 10 mm: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 8 mm: 15.5 N´m (158 kgf´cm, 11 ft´lbf)
(b) Connect the generator connector.
(c) Connect the generator wire with the nut.
Torque: 9.8 N´m (100 kgf´cm, 87 in.´lbf)
(d) Install the terminal cap.
(e) Install the wire clamp to the cord clip on the generator.
2. INSTALL PS VANE PUMP PULLEY
(See page SR-47)
3. INSTALL RADIATOR ASSEMBLY
(See page CO-19)
4. INSTALL GENERATOR DRIVE BELT
Install the belt by turning the belt tensioner counterclockwise.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
5. FULL ENGINE COOLANT
6. START ENGINE AND CHECK FOR LEAKS
7. RECHECK ENGINE COOLANT LEVEL
8. PERFORM ON-VEHICLE INSPECTION
(See page CH-2)
9. INSTALL ENGINE UNDER COVER NO.1
Page 611 of 3115
CH06I-04
B00809
B16653
- CHARGINGGENERATOR
CH-7
1842 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT
(See page CO-2)
2. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counter-
clockwise, and remove the drive belt.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE RADIATOR ASSEMBLY
(See page CO-17)
5. REMOVE PS VANE PUMP PULLEY
(See page SR-40)
6. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the cord clip on
the generator.
(d) Remove the bolt, 2 nuts and generator.
Page 746 of 3115
CO0J0-02
B08313
Radiator Reservoir Tank
Fan Shroud
Radiator AssemblyA/T Oil Cooler Hose
Engine Under Cover No.1
Radiator AssemblyRadiator Upper
HoseRadiator Lower
Hose
Fan Pulley
Generator Drive Belt
x 8 Fan with
Fluid Coupling
RadiatorSide Support
Insulator Support Collar
Side Support12.7 (130, 9)
N´m (kgf´cm, ft´lbf) : Specified torque
5.0 (50, 43in.´lbf )
12.7 (130, 9)
20 (200, 15)
Grommet
A/C Discharge Tube
Wire BracketClamp
Clamp
Bracket Clamp
20 (200, 15)
Bracket
20 (200, 15)
CO-16
- COOLINGRADIATOR
1777 Author: Date:
2004 LAND CRUISER (RM1071U)
COMPONENTS
Page 747 of 3115
CO0J2-03
B08321
B04475
B08320
- COOLINGRADIATOR
CO-19
1780 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL SIDE SUPPORTS TO RADIATOR
(a) Install the 2 side support with 8 nuts.
Torque: 12.7 N´m (130 kgf´cm, 9 ft´lbf)
(b) Install the 2 brackets with the 4 nuts.
Torque: 20 N´m (200 kgf´cm, 13 ft´lbf)
2. INSTALL RADIATOR ASSEMBLY
(a) Place the radiator assembly to the body.
(b) Install the 2 nuts.
Torque: 20 N´m (200 kgf´cm, 15 ft´lbf)
(c) Install the radiator assembly with the 2 bolts to the body.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
3. INSTALL FAN PULLEY, FAN SHROUD, FAN WITH
FLUID COUPLING AND GENERATOR DRIVE BELT
(a) Place the fan with fluid coupling, fan pulley and fan shroud
in position.
(b) Temporarily install the fan pulley mounting nuts.
(c) Install the fan shroud with the 3 bolts.
Torque: 5.0 N´m (50 kgf´cm, 43 in.´lbf)
(d) Connect the A/T oil cooler hoses to the clamp on the fan
shroud.
(e) Install the generator drive belt. (See page CH-16)
(f) Tighten the 4 fan pulley mounting nuts.
(g) Install the 2 brackets on wire to the radiator wire with 2
bolts.
(h) Install the 2 clamps on the A/C discharge tube to the
brackets on the wire with the 2 nuts.
4. INSTALL RADIATOR RESERVOIR
(a) Install the grommet to the reservoir.
(b) Attach the lower side of the reservoir to the fun shuroud.
(c) install the reservoir with the 2 bolts.
(d) Connect the reservoir hose to the radiator.
(e) Install the clamp on the wire to the radiator.
5. CONNECT A/T OIL COOLER HOSES TO RADIATOR
6. CONNECT RADIATOR UPPER HOSE TO RADIATOR
7. CONNECT RADIATOR LOWER HOSE TO RADIATOR
8. FILL WITH ENGINE COOLANT
9. START ENGINE AND CHECK FOR ENGINE COOLANT
LEAKS
10. RECHECK ENGINE COOLANT LEVEL
Page 751 of 3115
CO0J1-02
B04474A/T Oil Cooler Hose
B04475
- COOLINGRADIATOR
CO-17
1778 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN ENGINE COOLANT
3. DISCONNECT RADIATOR UPPER HOSE FROM RA-
DIATOR
4. DISCONNECT RADIATOR LOWER HOSE FROM RA-
DIATOR
5. DISCONNECT A/T OIL COOLER HOSES FROM RA-
DIATOR
6. REMOVE RADIATOR RESERVOIR
(a) Disconnect the clamp on the wire from the radiator.
(b) Disconnect the resorvoir hose from the radiator.
(c) Remove the 2 bolts, resorvoir and grommet.
7. REMOVE RADIATOR ASSEMBLY
(a) Remove the 2 nuts, and disconnect the 2 clamps on the
A/C discharge tube from the bracket.
(b) Remove the 2 bolts, and disconnect the 2 brackets on the
wire from the radiator.
(c) Disconnect the A/T oil cooler hoses from the clamp on the
fan shroud.
(d) Loosen the fan pulley mounting nuts holding the fluid cou-
pling to the fan bracket.
(e) Remove generator drive belt. (See page CH-7)
(f) Remove the 3 bolts holding the fan shroud to the radiator.
(g) Remove the 4 fan pulley mounting nuts.
(h) Pull out the fan with fluid coupling, fan pulley and fan
shroud.
(i) Remove the 2 nuts.
Page 757 of 3115
CO0IQ-06
A09750
P/S Air HoseRadiator
Reservoir Tank
Intake Air
Connector
Radiator Assembly
EVAP HoseV-Bank Cover
Engine Under Cover No.1
N´m (kgf´cm, ft´lbf) : Specified torque Generator
Drive Belt
A/C CompressorA/C Compressor
Connector
A/T Oil Cooler Hose
Fan with
Fluid Coupling
Fan Pulley
49 (500, 36)
5.0 (50, 43 in.´lbf)
18 (185, 13)
Air Hose
x 8Fan Shroud Fuel Return
Hose
20 (200, 15)
A/T Oil Cooler
Hose
A/C Discharge
Tube
Clamp
Bracket WireClamp
Clamp
Lower Radiator Hose
Bracket
- COOLINGWATER PUMP
CO-3
1764 Author: Date:
2004 LAND CRUISER (RM1071U)
WATER PUMP
COMPONENTS
