1998 TOYOTA LAND CRUISER height

F09171
Stop Light Switch Push Rod
Pedal Height
BR0JB-08
F02849
Pedal Freeplay
- BRAKEBRAKE PEDAL
BR-9
2145 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
183.7 - 193.7 mm (7.232 - 7.626 in.)
If the pedal height is incorrect, adjust it.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the scuff plate, cowl side trim, lower No. 1 panel,
LH lower panel and No. 2 heater to register duct (See
page BO-81).
(b) Remove the steering wheel pad, steering wheel lower
No. 2 and No. 3 covers, steering wheel, combination
switch, column upper and lower covers, steering column
assembly and thrust stopper (See page SR-14 or
SR-29).
(c) Disconnect the connector from the stop light switch.
(d) Loosen the stop light switch lock nut and remove the stop
light switch.
(e) Loosen the push rod lock nut.
(f) Adjust the pedal height by turning the pedal push rod.
(g) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(h) Install the stop light switch.
(i) Connect the connector to the stop light switch.
(j) Push in the brake pedal 5 - 15 mm (0.20 - 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(k) After installation, push in the brake pedal 5 - 15 mm (0.20
- 0.59 in.), check that stop light lights up.
(l) After adjusting the pedal height, check the pedal freeplay.
(m) Install the thrust stopper, steering column assembly, col-
umn upper and lower covers, combination switch, steer-
ing wheel, steering wheel lower No. 2 and No. 3 covers,
and steering wheel pad (See page SR-14 or SR-29).
(n) Install the No. 2 heater to register duct, LH lower panel,
lower No. 1 panel, cowl side trim and scuff plate (See
page BO-81).
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal more than
40 times until there is no more pressure left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 1.0 - 6.0 mm (0.039 - 0.236 in.)

GENERAL INFORMATION
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
(Three-dimensional distance)

Straight-line distance between the centers of two
measuring points.
(Two-dimensional distance)

Horizontal distance in forward/rearward between
the centers of two measuring points.

The height from an imaginary standard line.
(b) In cases in which only one dimension is given, left
and right are symmetrical.
(c) The dimensions in the following drawing indicate
actual distance. Therefore, please use the dimen-
sions as a reference.
2. MEASURING
(a) Basically, all measurements are to be done with a
tracking gauge. For portions where it is not possible
to use a tracking gauge, a tape measure should be
used.
(b) Use only a tracking gauge that has no looseness in
the body, measuring plate, or pointers.
HINT:
1. The height of the left and right pointers must be equal.
2. Always calibrate the tracking gauge before measuring or
after adjusting the pointer height.
3. Take care not to drop the tracking gauge or otherwise
shock it.
4. Confirm that the pointers are securely in the holes.
(c) When using a tape measure, avoid twists and
bends in the tape.
(d) When tracking a diagonal measurement from the
front spring support inner hole to the suspension
member upper rear installation hole, measure
along the front spring support panel surface.
Center-to-center
straight-line
distance Three-dimensional
distance
Front Spring Support Inner Hole
Tape Measure
Along Body
Surface
Front Suspension Member Rear Side
Upper Installation HoleMaster Gauge PointerPointer LoosenessBody LoosenessPlate Looseness Two-dimensional
distanceCenter-to-center
Horizontal distance in
forward/rearward
Vertical distance
in lower surface Vertical distance
in center
Imaginary Standard Line
WrongCorrect
Pointer
BODY DIMENSIONSDI-2

EM0801
EM0281
A05912
EM2011
EM-50
- ENGINE MECHANICALCYLINDER HEAD
1623 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Using vernier calipers, measure the free length of the
valve spring.
Free length:
54.1 mm (2.130 in.)
If the free length is not as specified, replace the valve spring.
(c) Using a spring tester, measure the tension of the valve
spring at the installed length.
Installed tension:
204 - 226 N (20.8 - 23.0 kgf, 45.9 - 50.7 lbf)
at 35.0 mm (1.378 in.)
If the installed tension is not as specified, replace the valve
spring.
13. INSPECT CAMSHAFT FOR RUNOUT
(a) Place the camshaft on V-blocks.
(b) Using a dial indicator, measure the circle runout at the
center journal.
Maximum circle runout:
0.08 mm (0.0031 in.)
If the circle runout is greater than the maximum, replace the
camshaft.
14. INSPECT CAM LOBES
Using a micrometer, measure the cam lobe height.
Standard cam lobe height:
Intake:
41.94 - 42.04 mm (1.6512 - 1.6551 in.)
Exhaust:
41.96 - 42.06 mm (1.6520 - 1.6559 in.)
Minimum cam lobe height:
Intake:
41.79 mm (1.6453 in.)
Exhaust:
41.81 mm (1.6461 in.)
If the cam lobe height is less than the minimum, replace the
camshaft.

A05709
SST
A03199A03200
Sharp 5.5 mm Reamer
A04107
Pry
ClawBend
A04108
SST
SST Return
ClawDownward
EM-56
- ENGINE MECHANICALCYLINDER HEAD
1629 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(e) Gradually heat the cylinder head to 80 - 100°C (176 -
212°F).
(f) Using SST and a hammer, tap in a new guide bushing to
the specified protrusion height.
Protrusion height:
Intake
9.2 - 9.8 mm (0.362 - 0.386 in.)
Exhaust
8.2 - 8.8 mm (0.323 - 0.346 in.)
SST 09201-10000 (09201-01060),
09950-70010 (09951-07100)
(g) Using a sharp 5.5 mm reamer, ream the guide bushing
to obtain the standard specified clearance (See page
EM-45) between the guide bushing and the valve stem.
2. REPLACE SPARK PLUG TUBE GASKETS
(a) Bend the 4 ventilation case claws installed on the cylinder
head cover to an angle of 90° or more.
(b) Using a screwdriver, pry out the gasket.
NOTICE:
Be careful not to damage the cylinder head cover. Tape up
the screwdriver tip.
(c) Using SST and a hammer, tap in a new gasket until its sur-
face is flush with the upper edge of the cylinder head cov-
er.
SST 09950-60010 (09551-00240, 09951-00440,
09952-06010) 09950-70010 (09951-07100)
NOTICE:
Be careful of the installation direction.
(d) Apply a light coat of MP grease to the gasket lip.
(e) Put the 4 ventilation case claws back to its original posi-
tion.

SS062-17
SS-40
- SERVICE SPECIFICATIONSBRAKE
180 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)183.7 - 193.7 mm (7.232 - 7.626 in.)
Brake pedal freeplay1.0 - 6.0 mm (0.039 - 0.236 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.1 lbf)More than 116 mm (4.57 in.)
Brake pedal lever clearance3.0 mm (0.118 in.)
Front brake pad thickness STD11.5 mm (0.453 in.)
Front brake pad thickness Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD32.0 mm (1.260 in.)
Front brake disc thickness Minimum30.0 mm (1.181 in.)
Front brake disc runout Maximum0.07 mm (0.0028 in.)
Rear brake pad thickness STD12.0 mm (0.472 in.)
Rear brake pad thickness Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD18.0 mm (0.709 in.)
Rear brake disc thickness Minimum16.0 mm (0.611 in.)
Rear brake disc runout Maximum0.1 mm (0.004 in.)
Rear brake disc inside diameter STD230 mm (9.06 in.)
Rear brake disc inside diameter Maximum231 mm (9.09 in.)
Parking brake shoe lining thickness STD4.0 mm (0.157 in.)
Parking brake shoe lining thickness Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44 lbf)4 - 6 clicks
Parking brake clearance between rear shoe and leverLess than 0.25 mm (0.0098 in.)
Parking brake shoe and lever clearance adjusting shim thickness
0.3 mm (0.012 in.)
0.4 mm (0.016 in.)
0.5 mm (0.020 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-5
145 Author
: Date
:
2004 LAND CRUISER (RM1071U) Cylinder head
Warpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
Cylinder head bolt thread inside diameter STD
Minimum
Protrusion heightIntake
Exhaust0.10 mm (0.039 in.)
30°, 45°, 60°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
9.810 - 9.960 mm (0.3862 - 0.3921 in.)
9.70 mm (0.3819 in.)
9.2 - 9.8 mm (0.362 - 0.386 in.)
8.2 - 8.8 mm (0.323 - 0.346 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.055.510 - 5.530 mm (0.2169 - 0.2177 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD IN
EX
Minimum95.05 mm (3.7421 in.)
95.10 mm (3.7441 in.)
94.55 mm (3.7224 in.)
94.60 mm (3.7244 in.)
44.5°
5.470 - 5.485 mm (0.2154 - 0.2159 in.)
5.465 - 5.480 mm (0.2152 - 0.2157 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.25 mm (0.049 in.)
1.4 mm (0.055 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35.0 mm (1.378 in.)2.0 mm (0.079 in.)
54.1 mm (2.130 in.)
204 - 226 N (20.8 - 23.0 kgf´cm, 45.9 - 50.7 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 2.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD Intake
Exhaust
Maximum
Journal oil clearance STD
Maximum
Journal diameter
Circle runout
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 - 0.090 mm (0.0016 - 0.0035 in.)
0.040 - 0.085 mm (0.0016 - 0.0033 in.)
0.12 mm (0.0047 in.)
0.030 - 0.067 mm (0.0012 - 0.0026 in.)
0.10 mm (0.0039 in.)
26.954 - 26.970 mm (1.0612 - 1.0618 in.)
0.08 mm (0.0031 in.)
41.94 - 42.04 mm (1.6512 - 1.6551 in.)
41.96 - 42.06 mm (1.6520 - 1.6559 in.)
41.79 mm (1.6453 in.)
41.81 mm (1/6461 in.)
0.020 - 0.200 mm (0.0008 - 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 - 18.8 mm (0.712 - 0.740 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.50 mm (0.0197 in.)

SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center

SR1IL-01
F17217
Vane Pump Shaft
Front HousingBushing
Bushing
F17573
Thickness
R10282
Feeler Gauge
F17219
SR-42
- STEERINGPOWER STEERING VANE PUMP
2251 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. CHECK OIL CLEARANCE BETWEEN VANE PUMP
SHAFT AND BUSHING OF FRONT HOUSING AND
REAR HOUSING
Using a micrometer and caliper gauge, measure the oil clear-
ance.
Standard clearance:
Front housing and shaft
0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Rear housing and shaft
0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Maximum clearance:
Front housing and shaft
0.070 mm (0.00276 in.)
Rear housing and shaft
0.080 mm (0.00315 in.)
If it is more than the maximum, replace a new vane pump as-
sembly.
2. INSPECT VANE PUMP ROTOR AND VANE PLATES
(a) Using a micrometer, measure the height, thickness and
length of the 10 plates.
Minimum thickness: 1.405 mm (0.05531 in.)
(b) Using a feeler gauge, measure the clearance between
the rotor groove and plate.
Maximum clearance: 0.03 mm (0.0012 in.)
If it is more than the maximum, replace a new vane pump as-
sembly.
3. INSPECT FLOW CONTROL VALVE
(a) Coat the valve with power steering fluid and check that it
falls smoothly into the valve hole by its own weight.