Page 114 of 3115
AT07I-05
D13117N´m (kgf´cm, ft´lbf) : Specified torqueClip
Oil Cooler PipeClip
Clip
Clip
Clip
Oil Cooler Stay
Oil Cooler
12 (122, 9)
Oil Cooler Bracket
Radiator Grille Sub-assy
7.5 (76, 66 in.´lbf)
7.5 (76, 66 in.´lbf)
Power Steering
Oil Cooler Sub-assy
Oil Cooler Bracket
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
12 (122, 9)
12 (122, 9)
AT-16
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1870 Author: Date:
2004 LAND CRUISER (RM1071U)
AIR COOLED OIL COOLER
COMPONENTS
Page 115 of 3115
AT07K-05
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
AT-19
1873 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page AT-17).
HINT:
After installtion, check fluid level (See page AT-3-1).
Page 116 of 3115
AT113-01
D12665
D01688
D01689
D01690
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
AT-17
1871 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE RADIATOR GRILLE SUB-ASSY
(a) Remove the 3 screws.
(b) Release the 2 clips and remove the radiator grille sub-
assy.
2. SEPARATE POWER STEERING OIL COOLER SUB-
ASSY
Remove the 2 bolts and separate the power steering oil cooler
sub-assy .
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
3. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 4 bolts and oil cooler.
Torque: 12 N´m (117 kgf´cm, 8 ft´lbf)
(c) Remove the 8 bolts, the 2 oil cooler brackets and the 2
stays.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
Page 117 of 3115
D12666
D01692
AT-18
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1872 Author: Date:
2004 LAND CRUISER (RM1071U)
4. REMOVE OIL COOLER PIPE BRACKET
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 2 bolts and the oil cooler pipe bracket.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
(c) Loosen the 2 clips and disconnect the 2 hoses.
Page 118 of 3115

AT10Z-02
D12704
A B
OrangeBlue
D12739
D12704
A B
OrangeBlue AT-6
- AUTOMATIC TRANSMISSIONATF TEMPERATURE SENSOR
1860 Author: Date:
ATF TEMPERATURE SENSOR
ON-VEHICLE REPAIR
1. REMOVE ENGINE NO.2 UNDER COVER
2. DRAIN ATF
3. REMOVE OIL PAN (See page AT-1 1)
4. REMOVE OIL STRAINER (See page AT-1 1)
5. REMOVE ATF TEMPERATURE SENSOR
(a) Disconnect the 7 solenoid valve connectors.
(b) Remove the 2 bolts and disconnect the 2 ATF tempera-
ture sensors.
(c) Disconnect the solenoid connector.
(d) Remove the bolt and the transmission wire harness.
6. INSTALL ATF TEMPERATURE SENSOR
(a) Install the transmission wire harness.
(b) Install the bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Connect the solenoid connector.
(d) Connect the 7 solenoid valve connectors.
(e) Connect the 2 ATF temperature sensors with the 2 bolts.
Torque:
A: 11 N´m (112 kgf´cm, 8 ft´lbf)
B: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt length:
Bolt A: 36 mm (1.42 in.)
Bolt B: 12 mm (0.47 in.)
Sensor wire harness:
Wire harnessColor
for linear controlOrange
for oil temp warning lampBlue
7. INSTALL OIL STRAINER (See page AT-8)
8. INSTALL OIL PAN (See page AT-8)
9. FILL ATF AND CHECK ATF LEVEL (See page AT-3-1)
10. INSTALL ENGINE NO.2 UNDER COVER
Page 122 of 3115

A04550
9 1011 12 13141516 12345678
DLC3 CG
TC
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION SYSTEM
AT-3-2
1856 Author: Date:
2004 LAND CRUISER (RM1071U)
3. TRANSMISSION FILL
(a) Fill the transmission with the correct amount of fluid as
listed in the table below.
(b) Reinstall the refill plug to avoid fluid splash.
RepairFill Amount
Transmission pan and drain plug remov-
al1.3 liters (1.37 US qts, 1.14 Imp. qts)
Transmission valve body removal3.9 liters (4.12 US qts, 3.43 Imp. qts)
Torque converter removal5.3 liters (5.60 US qts, 4.66 Imp. qts)
Entire transmission assembly5.3 liters (5.60 US qts, 4.66 Imp. qts)
HINT:
If you cannot add the listed amount of fluid, do the following:
(1) Install the refill plug.
(2) Allow the engine to idle with air conditioning OFF.
(3) Move the shift lever through entire gear range to cir-
culate fluid.
(4) Wait for 30 seconds with the engine idling.
(5) Stop the engine.
(6) Remove the refill plug and add fluid.
(7) Reinstall the refill plug.
4. FLUID CIRCULATION
(a) Allow the engine to idle with the air conditioning OFF.
(b) Move the shift lever through entire gear range to circulate
fluid.
5. FLUID TEMPERATURE CHECK
NOTICE:
The fluid temperature should be less than 30C (86F) be-
fore beginning the fluid temperature check.
(a) With hand-held tester
(1) Connect the hand-held tester to the DLC3.
(2) Select the tester menus: OBD/MOBD, ENGINE,
DATA LIST and A/T.
(3) Check A/T OIL TEMP.
(4) Allow the engine to idle until the fluid temperature
reaches 46C (115F).
Page 123 of 3115

D14352
Overflow Tube
AT-3-3
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION SYSTEM
1857 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Without hand-held tester (Using A/T OIL TEMP indicator)
(1) Connect terminals between CG (4) and TC (13) of
the DLC3 using SST (09843-18040).
(2) Move the shift lever back and forth between N and
D at 1.5 seconds interval for six seconds.
(3) The D shift indicator on the combination meter
comes on for two seconds. This indicates that the
fluid temperature check mode has been started.
(4) The D shift indicator comes on again when the fluid
temperature reaches 46C (115F) and blinks
when it exceeds 56C (130F).
(5) Allow the engine to idle until the fluid temperature
reaches 46C (115F).
6. FLUID LEVEL CHECK
NOTICE:
The fluid temperature must be between 46C (115F) and
56C (130F) to check the fluid level.
(a) Remove the overflow plug with the engine idling.
(b) Check that the fluid comes out of the overflow tube.
If fluid does not come out, proceed to step 7.
If fluid comes out, wait until the overflow slows to a
trickle and proceed to step 8.
7. TRANSMISSION REFILL
(a) Install the overflow plug.
(b) Stop the engine.
(c) Remove the refill plug.
(d) Add 0.4 liters (0.42 US qts, 0.35 lmp. qts) of fluid.
(e) Allow the engine to idle and wait for 10 seconds.
(f) Proceed to step 6.
8. COMPLETE
(a) Install the overflow plug with a new gasket.
(b) Stop the engine.
(c) Install the refill plug with a new gasket.
Torque:
20 NVm (205 kgfVcm, 15 ftVlbf) for overflow plug
39 NVm (400 kgfVcm, 29 ftVlbf) for refill plug
Page 125 of 3115

AT080-04
D13664
Air Cleaner Cap
Radiator Reservoir
Fan and Fluid
Coupling Assembly
Fan Shroud
x6x4
80 (820, 59)
80 (820, 59)
80 (820, 59)
80 (820, 59)
Front Propeller Shaft
48 (490, 35)
Hole Plug
18 (185, 13)
Torque Converter
Clutch
50 (510, 37)
74 (750, 54)
50 (510, 37)
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable partTransfer Case Protector
Engine Mouting
Insulator RRx4 x6
37 (377, 27)
71 (724, 52)
LH Front Exhaust Pipe
Transmission
with Transfer
106 (1,080, 78)
106 (1,080, 78)
106 (1,080, 78)
Ground
Cable
Transmission
Shift Control Rod
Pin
Rear Propeller Shaft
RH Front Exhaust Pipe
Transfer Shift
Lever Boot
Upper Console Panel Transfer Shift Lever Knob
5.4 (55, 48 in.´lbf)
Clip
Transfer Shift
Lever
Engine No. 1
Under Cover
Crossmember
12 (122, 9)
59 (600, 43)
29 (296, 21)
Engine No. 2
Under Cover
20 (204, 15)
34 (347, 25)
Oil Cooler Pipe
29 (296, 21)29 (296, 21)
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
AT-29
1883 Author: Date:
2004 LAND CRUISER (RM1071U)
AUTOMATIC TRANSMISSION UNIT
COMPONENTS