Page 1481 of 2389

Connector A
Connector B
Connector A
Lass than 1mmConnector B
Bolt
Cross±section of the bolt
TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
B±52
62
Wire Harness Repair Manual (RM1022E)
Connector fixed by bolts
1. Area used
Engine control computer harness
2. Cut the connection of the connector.
(1)Remove the connector A.
(2)Loose the bolt using a tool like driver until the
connector B can be removed by hand and separate
the connector.
HINT: If the bolt can not be removed, roll it while pulling
forward.
3. Connection of the connector
(1)Temporarily fit the connector B.
(2)Tighten the bolt by using tool like driver and fit the
connector B completely.
NOTICE:
Tighten the bolt until feeling it lighter. Then confirm
that the width of chink of the connector B is less
than 1mm.
The bolt can be rolled after it is fitted.
If the impact wrench is used, do not let it rolling
more than three seconds. (The housing may be
deformed by generated heat)
Be sure and connect the connector B straight. Do
not incline it while connecting.
(3)Connect the connector A.
Page 1482 of 2389
Locking ArmHold back
rib to pull
connector
back ribs
B±53
TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
63
Wire Harness Repair Manual (RM1022E)
1. Cut the connection of the connector
(1)Push down on locking arm to unlock. Then hold the
back ribs of connector to remove connector.
(2)Cut the Connection of the connector.
NOTICE:
Do not hold the wire harness to pull it.
2. Connect the Connector
(1)Align the direction of locking feature in same direction
and mate the connector holding the back ribs in
straight direction.
(2)Insert it until a lock securely locks, and pull the
connector lightly after the insertion, and confirm that
a lock is enabled.
Page 1483 of 2389
TABLE OF HOUSING CROSS SECTION
C±1
64
Wire Harness Repair Manual (RM1022E)
Type
: Position of the lance
: Direction of lock released
: Direction of the special tool inserted
MaleFemale
0.64
(Double Lock Type)
[Terminal Lance]
0.64
IDC
[Terminal Lance]
1.0
(Double Lock Type)
[Housing Lance]
1.0II
Non±
waterproof
Type90980±11223
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
CC
Page 1484 of 2389
C±2
TABLE OF HOUSING CROSS SECTION
Wire Harness Repair Manual (RM1022E)
65
Type
: Position of the lance
: Direction of lock released
: Direction of the special tool inserted
MaleFemale
1.0II
Waterproof
Type90980±11566
[Housing Lance]
1.0III
1.0IV
Non±
waterproof
Type90980±11889
(Double Lock Type)
[Housing Lance]
90980±11987
(Double Lock Type)
[Housing Lance]
1.0III
IDC90980±12004
[Terminal Lance]
90980±11919
[Terminal Lance]
1.0III
Waterproof
Type90980±11863
(Double Lock Type)
[Housing Lance]
90980±11856
(Double Lock Type)
[Housing Lance]
C
Page 1485 of 2389
TABLE OF HOUSING CROSS SECTION
C±3
66
Wire Harness Repair Manual (RM1022E)
Type
: Position of the lance
: Direction of lock released
: Direction of the special tool inserted
MaleFemale
1.3
Non±
waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
1.3
Non±
waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
1.3
Non±
waterproof
Type
(Double Lock Type)
[Housing Lance]
1.3
Waterproof
Type90980±11188
(Double Lock Type)
[Housing Lance]
90980±11189
(Double Lock Type)
[Housing Lance]
C
Page 1486 of 2389
C±4
TABLE OF HOUSING CROSS SECTION
Wire Harness Repair Manual (RM1022E)
67
Type
: Position of the lance
: Direction of lock released
: Direction of the special tool inserted
MaleFemale
1.8
Non±
waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
1.8
Waterproof
Type90980±11062
(Double Lock Type)
[Housing Lance]
1.8II
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
2.3
Non±
waterproof
Type90980±10384
[Housing Lance]
90980±10638
[Housing Lance]
C
Page 1487 of 2389
TABLE OF HOUSING CROSS SECTION
C±5
68
Wire Harness Repair Manual (RM1022E)
Type
: Position of the lance
: Direction of lock released
: Direction of the special tool inserted
MaleFemale
2.3
Waterproof
Type
[Housing Lance][Housing Lance]
2.3II
Non±
waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
2.3II
IDC90980±12026
[Terminal Lance]
2.3II
Waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
C
Page 1488 of 2389
C±6
TABLE OF HOUSING CROSS SECTION
Wire Harness Repair Manual (RM1022E)
69
Type
: Position of the lance
: Direction of lock released
: Direction of the special tool inserted
MaleFemale
4.8
Non±
waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
4.8
Waterproof
Type
(Double Lock Type)
[Housing Lance](Double Lock Type)
[Housing Lance]
6.3
Non±
waterproof
Type
[Housing Lance][Housing Lance]
6.3
Single
Terminal
[Terminal Lance]
CC