Page 1377 of 2389
9. REMOVE BEARING
(a) Using SST and a press, press out the bearing.
SST 09950±00020
(b) Remove the snap ring. 8. REMOVE SNAP RING
Using snap ring pliers, remove the snap
ring.
1. REMOVE DUST COVER
Using SST, press out the dust cover.
SST 09950±00020
12. REMOVE BEARING
(a) Using snap ring pliers, remove the snap ring. 10. REMOVE INBOARD JOINT DUST COVER
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21 )FA±20
Page 1378 of 2389
(b) Using a press, remove the bearing from the in-
board joint.
(c) Remove the snap ring.
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21 )FA±21
Page 1379 of 2389
3±2. (GKN TYPE)
INSTALL DUST COVERS
a) Install the dust cover by your hand. (Drive shaft side)
HINT: The clearance between the dust cover and the
bearing should be kept in the range shown in the il-
lustration.
ASSEMBLE OF FRONT DRIVE SHAFT
(See page FA±15)
1. INSTALL BEARING
Using a steel plate, press in the bearing.
3±1. (TOYOTA TYPE)
INSTALL DUST COVERS
(a) Using SST, press in the dust cover.
SST 09506±35010 2. INSTALL SNAP RING
Using snap ring pliers, install a new snap ring.
(b) Press in the dust cover as
shown.
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21 )FA±22
Page 1380 of 2389
5. ASSEMBLE INBOARD JOINT
(a) Pack in grease to the inboard joint tulip.
HINT: Use the grease supplied in the boot kit.
Grease capacity:
TOYOTA Type: 232 g (0.51 Ib)
GKN Type: 185 ± 215 g (0.41 ± 0.47 Ib)
Grease color: Yellow ocher
(b) Align matchmarks drive shaft and inboard joint tulip.
8. PACK IN GREASE. TO OUTBOARD JOINT
(a) Pack in grease to the outboard joint.
HINT: Use the grease supplied in the boot kit:
Grease capacity:
TOYOTA Type: 120 g (0.26 Ib)
GKN Type: 80 ± 100 g (0.18 ± 0.22 Ib)
Grease color: Black 4. INSTALL TRIPOD JOINT
(a) Install a new snap ring.
(b) Align matchmarks to the tripod joint and drive shaft.
(c) Drive in the tripod joint.
HINT: do not drive the tripod joint roller.(b) Using a steel plate and press, press in the dust
cover.
(Transaxle side)
(d) Using snap ring pliers, install the snap
ring.
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21 )FA±23
Page 1381 of 2389
7±2. (GKN TYPE)
ASSEMBLE BOOT CLAMPS TO BOTH BOOT
(a) Be sure the boot (large side) is on shaft groove.
(b) Using a boot clamp tool, place pincer jaws in closing
hooks of large clamp.
(c) Secure clamp by drawing closing hooks together. (c) Insure that the boot is no stretched or contracted
when the drive shaft is at standard length.
Drive shaft length:
LH 558.7
+ 5.0 mm (21.996 + 0.197 in.)
R H 845.2
+ 5.0 mm (33.276 + 0.197 in.) 7.(TOYOTA TYPE)
INSTALL BOOT CLAMPS TO BOTH BOOT
(a) Be sure the boot is on the shaft groove.
(b) Bend the band and lock it as shown.
(e) Be sure the boot (small side) is on the shaft
groove.
(f) Using a boot clamp tool, tighten the clamp. (d) Check that the clamp at closed position is the
same as in the illustration.
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21 )FA±24
Page 1382 of 2389
Insure that the boot is no stretched or contracted
when the drive shaft is at standard length.
Drive shaft length:
LH 652.0
+ 6.0 mm (25.669 + 0:236 in.)
R H 937.0
+ 6.0 mm (36.890 + 0.236 in.)
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21)FA±25
Page 1383 of 2389

INSTALLATION OF FRONT DRIVE
SHAFT
(See page FA±15)
1. INSTALL LH DRIVE SHAFT
(a) Coat gear oil to the inboard joint tulip and differential
case sliding surface.
(b) Using a brass bar and hammer, tap in the drive shaft
unit it makes contact with the pinion shaft.
HINT:
Before installing the drive shaft, set the snap ring open-
ing side facing downward.
Whether or not the drive shaft is making contact with
the pinion shaft can be known by the sound or feeling
when driving it in.
2. INSTALL RH DRIVE SHAFT
(a) Install the bearing bracket and stay with three bolts.
Torque: 650 kg±cm (47 ft±Ib, 64 N±m)
(b) Coat gear oil to the inboard joint and differential
sliding surface.
(e) Insert the RH drive shaft.
NOTICE: Do not damage the oil seal lip.
3. CONNECT DRIVE SHAFT TO AXLE HUB
Install the outboard joint side of the drive shaft to the
axle hub.
NOTICE: Do not damage the boot.
4. CHECK INSTALLATION OF FRONT DRIVE SHAFT
(a) Check that there is 2 3 mm (0.08 0.12 in.) of play in
axial direction.
(b) Check that the drive shaft will not come out by trying
to pull it completely out by hand.
5. CONNECT STEERING KNUCKLE TO LOWER BALL
JOINT
Torque: 1,150 kg±cm (83 ft±Ib, 113 N±m)
± FRONT AXLE AND SUSPENSIONFront Drive Shaft (FWD SV21)FA±26
Page 1384 of 2389
6. INSTALL BEARING LOCK NUT, LOCK NUT CAP AND
NEW COTTER PIN
(a) Install and torque the bearing lock nut.
Torque: 1,900 kg±cm (137 ft±Ib, 187 N±m)
(b) Install the lock nut cap and secure it with a new cotter
pin.
7. FILL TRANSAXLE WITH FLU I6
(See page MT±39)
8. INSTALL FRONT FENDER APRON SEAL
9. INSTALL ENGINE UNDER COVER
10. CHECK FRONT WHEEL ALIGNMENT
(See page FA±3)
± FRONT AXLE AND SUSPENSIONFront Drive ShaftFA±27