Page 305 of 2389

Speedometer Driven Gear
REPLACEMENT OF SPEEDOMETER DRIVEN
GEAR OIL SEAL
1. REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, pull out the oil seal.
SST 09921±00010
ON±VEHICLE REPAIR
HINT: The components mentioned below can be replaced on the vehicle as they are without any
necessity removal of the transmission. For the respective operating procedures refer to the follow-
ing pages:
2. INSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
SST 09201±60011
Drive in depth: 19 mm (0.75 in.)
After installing governor bracket,
install transaxle protector an
d LH drive shaft. Using SST, remove the drain plug
and drain the fluid before
removing oil pan.
Before removing governor
bracket, remove transaxle
protector and± LH drive shaft.After installing oil pan, fill
transmission with ATF.
(See page AT±21)
Speedometer Driven
Gear Governor Valve
(A140L)AT±1 7 7
to
AT±180
Speed Sensor (A140E)
AT±1 80
and
AT±181 AT±51 and
AT±52 AT±61 to
AT±63
Throttle CableComponents
Valve BodyInstallation
See page See pageRemoval
Remarks Remarks
AT±50 AT±61AT±51
AT±50AT±52
AT±53
± AUTOMATIC TRANSAXLEOn±Vehicle Repair (A140L and A140E)AT±50
Page 306 of 2389
2. REMOVE NEUTRAL START SWITCH
(a) Remove the clips and, disconnect the transmission
control cable from manual shift lever.
(b) Remove the manual shift lever.
(c) Remove the neutral start switch.
3. REMOVE VALVE BODY (See page AT±61, AT±62)
INSTALLATION OF THROTTLE CABLE
1. INSTALL CABLE IN TRANSMISSION CASE
(a) Be sure to push it in all the way.
(b) Install the retaining plate and one bolt.
2. INSTALL VALVE BODY (See page AT±177, AT±178)
Throttle Cable
REMOVAL OF THROTTLE CABLE
1. DISCONNECT THROTTLE CABLE
(a) Disconnect the cable housing from the bracket.
(b) Disconnect the cable from the throttle linkage.
4. PULL THROTTLE CABLE OUT OF TRANSMISSION
CASE
(a) Remove the bolt and retaining plate.
(b) Pull the cable out of the transmission case.
3. IF THROTTLE CABLE IS NEW, STAKE STOPPER ON
INNER CABLE
(a) Bend the cable so there is a radius of about 200 mm
(7.87 in.).
± AUTOMATIC TRANSAXLEOn±Vehicle Repair (A140L and A140E)AT±51
Page 307 of 2389
6. INSTALL NEUTRAL START SWITCH
(a) Install the neutral start switch.
(b) Install the manual shift lever.
(c) Adjust the neutral start switch.
(See page AT±22)
(d) Connect the transmission control cable. 4. CONNECT THROTTLE CABLE
(a)Connect the cable to the throttle linkage.
(b) Connect the cable housing to the bracket.
5. ADJUST THROTTLE CABLE (See page AT±22) (b) Pull the inner cable lightly until a slight resistance
is felt, and hold it.
(c) Stake the stopper 0.8 ± 1.5 mm (0.031 ± 0.059 in.)
from the surface of outer cable as shown.
No. 2 Speed Sensor (A140E)
REMOVAL OF SPEED SENSOR
1. REMOVE TRANSAXLE CASE PROTECTOR
2. DISCONNECT SPEED SENSOR CONNECTOR
3. REMOVE BRACKET
4. REMOVE SPEED SENSOR AND O±RING
± AUTOMATIC TRANSAXLEOn±Vehicle Repair (A140L and A140E)AT±52
Page 308 of 2389
INSPECTION OF SPEED SENSOR
INSPECT SPEED SENSOR
Connect an ohmmeter to the speed sensor and check
that the meter deflects when the sensor is repeatedly
brought close to a magnet and removed from it.
INSTALLATION OF SPEED SENSOR
7. INSTALL SPEED SENSOR AND O±RING
2. INSTALL BRACKET
Torque: 130 kg±cm (9 ft±Ib. 13 N±m)
3. CONNECT SPEED SENSOR CONNECTOR
4. INSTALL TRANSAXLE CASE PROTECTOR
± AUTOMATIC TRANSAXLEOn±Vehicle Repair (A140E)AT±53
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REMOVAL AND INSTALLATION OF TRANSAXLE
Remove and install the parts as shown.
± AUTOMATIC TRANSAXLERemoval and Installation of Transaxle (A140L and
A140E)AT±54
Page 310 of 2389
2. CHECK TORQUE CONVERTER INSTALLATION
Using calipers and a straight edge, measure from the
installed surface to the front surface of the transaxle
housing.
Correct distance: 13 mm (0.51 in.)
REMOVAL AND INSTALLATION OF TRANSAXLE (Cont'd)
(MAIN POINT OF INSTALLATION)
1. INSTALL TORQUE CONVERTER IN TRANSAXLE
± AUTOMATIC TRANSAXLERemoval and Installation of Transaxle (A140L and
A140E)AT±55
Page 311 of 2389

COMPONENT PARTS
General Notes
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar±looking parts of different subassemblies being on
your work bench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the
next component group. If a component group can not be assembled because parts are being or-
dered, be sure tc keep all parts of that group in a separate container while proceeding with dis-
assembly, inspection, repair and assembly of other component groups.
Recommended fluid for the automatic transaxle is ATF type DEXRON) ll.
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean with any fluid passages and holes blown trough wit com-
pressed air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spraying,
automatic transmission fluid or kerosene in your face.
3. The recommended automatic transaxle fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in proper order to allow efficient inspection, repairs, an(
reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring
3. New brakes and clutches that are to be used for replacement must be soaked in transaxle fluid for a least
fifteen minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O±rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
± AUTOMATIC TRANSAXLEComponent Parts (General Notes) (A140L and A140E)AT±78
Page 312 of 2389
DISASSEMBLY OF SECOND COAST BRAKE
PISTON
1. REMOVE OIL SEAL RING
Remove the oil seal ring from the piston.
Z. REMOVE PISTON ROD
(a) Remove the E±ring white pushing the piston with
needle±nose pliers.
Second Coast Brake
± AUTOMATIC TRANSAXLEComponent Parts (Second Coast Brake) (A140L and
A140E)AT±79