Page 665 of 2389
49. (A540H)
INSTALL DIFFERENTIAL SIDE GEAR INTERMEDIATE
SHAFT
(a) Install a new snap ring to the shaft groove.
(b) Using a plastic hammer, install the shaft. 48. INSTALL UNION AND ELBOW
(a) Install the new O±rings to the union and elbow.
(b) Install the union and elbow to the transaxle case.
Torque: 275 kg±cm (20 ft±Ib, 27 N±m)
HINT: Keeping the intermediate shaft on the pinion shaft of
differential, measure the point in the illustration.
Protrusion length (Reference): 255.5 mm 110.059 in.) HINT: Install the elbow at right angles to the bottom of
the transaxle case. 47. INSTALL MANUAL SHIT LEVER
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±407
Page 666 of 2389
51. (A540H)
INSTALL TRANSFER ASSEMBLY
(a) Remove any packing material and be careful not to drop oil on
the contacting surfaces of the transfer and transaxle.
(b) Apply seal packing to the transaxle as shown in the illustration.
Seal packing: Part No. 08883±00090, Adhesive 1131,
THREE BOND 1131, Loctite 518, or equivalent
HINT: Install the transfer assembly as soon as the seal packing
is applied.
(e) Coat the threads of bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent.
(d) Install and torque the five nuts and three bolts.
Torque: 700 kg±cm (51 ft±Ib, 69 N±m)
52. (A540H)
INSPECT MODE SELECT LEVER POSITION
After finishing inspection or repair the transaxle, be
sure the select lever position to FREE mode and at-
tach the lock bolt. 50. (A540 H )
INSTALL APPLY GASKET
Install a new apply gasket to the differential carrier cover.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±408
Page 667 of 2389
Page 668 of 2389
GENERAL INFORMATION
If there is a possiblity that the body and/or parts may be
damaged, first remove the danger before performing repair
operations.
Example:
1. Apply protection tape to the body adjacent to the body part
when removing and installing.
If anti±rust agents are damaged while repairing other parts,
be sure to repair the anti±rust agent.
Example:
1. If body sealer, paint film or undercoat are damaged by
peeling, cracks, etc., be sure to repair each with an antirust
agent. 2. When prying off the body parts with a screwdriver or scrap-
er, etc., be sure to apply protection tape to the tip or blade
to prevent damage to the paint film or body part.
2. If a hinge or exterior body panel is loosened or removed,
be sure to apply rust inhibitor after repairs.
± BODYGeneral InformationBO±2
Page 669 of 2389
HOOD
ADJUSTMENT OF HOOD
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
3. ADJUST REAR EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by increasing or decreasing the number of
the shims. 2. ADJUST FRONT EDGE OF HOOD IN VERTI¿¿L
DIRECTION
Adjust the hood by turning the cushions.
4. ADJUST HOOD LOCK
Adjust the lock by loosening the bolts.
± BODYHoodBO±3
Page 670 of 2389
FRONT DOOR
COMPONENTS
± BODYFront DoorBO±4
Page 671 of 2389
3. REMOVE REAR VIEW MIRROR
(a) (Manual type)
Remove the setting screw and knob.
(b) Using a screwdriver, pry loose the retainer and re-
move the cover.
HINT: Tape the screwdriver tip before use.
(c) (Electrical type)
Disconnect the connector.
(d) Remove the three screws±and mirror.
(c) Insert a screwdriver between the retainers and door
trim to pry it loose.
HINT: Tape the screwdriver tip before use.
(d) (w/ Power Window and Power Door Lock)
Disconnect the connectors.
5. REMOVE SERVICE HOLE COVER
6. REMOVE OPENING CONTROL LINK FROM DOOR
LOCK
DISASSEMBLY OF FRONT DOOR
1. REMOVE REGULATOR HANDLE
(w/o POWER WINDOW)
Pull oft the snap ring with a cloth and remove the regulator
handle and plate.
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw, and slide the handle forward.
(b) Disconnect the handle from the control link and re-
move the handle.
4. REMOVE DOOR TRIM
(a) Remove the two screws from the armrest.
(b) Remove the two caps and two screws.
± BODYFront DoorBO±5
Page 672 of 2389
7. REMOVE DOOR GLASS
(a) Wind the glass down into the door cavity.
(b) Remove the two glass channel mounting nuts.
8. REMOVE WINDOW REGULATOR
(a) (w/ Power Window)
Disconnect the connector.
(b) Remove the regulator mounting bolts.
(e) Remove the equalizer arm bracket mounting bolts.
10. REMOVE REAR LOWER FRAME
11. REMOVE FRONT LOWER FRAME
Remove the two bolts from the panel. (d) Remove the regulator through the service hole.
9. REMOVE DOOR GLASS RUN(c) Remove the door glass by pulling it upward.
± BODYFront DoorBO±6