Page 2265 of 2389
Driven pinion preload (at starting)
Total preload (at starting)
Ring gear backlash
Driven pinion bearing cage
Driven pinion preload (at starting)
New bearing
Reused bearing
Center differential side gear backlash
Center differential left side gear
thrust washer thickness
Center differential side gear thrust
clearance
Center differential right side gear
thrust washer thickness
Transfer clutch modulator valve
No. 2 low±high shift valve
No. 1 low±high shift valve Side bearing adjusting shim
thickness leont'dy
Specifications (Cont'd)
Transfer lower valve body springCoil outer
diameter mm
(in.) Differential end play
Free length
mm (in.) Differential
(cont'd)
Total
No. of
coils Transfer
Color
± SERVICE SPECIFICATIONSAutomatic Transaxle (A540H)A±28
Page 2266 of 2389
Oil cooler pipe union and elbow
Oil pan
Valve body x Transaxle case
Accumulator x CoverTransfer clutch modulator valve
No. 2 low±high shift valve
No. 1 low±high shift valve
Specifications (Cont'd)
Torque Specifications
Transfer lower valve body retainer
Center differential plate washer
Ring gear adjusting shimThickness
mm (in.)Transfer
(cont'd)Height
mm (in.)Width
mm (in.)
Part tightened
± SERVICE SPECIFICATIONSAutomatic Transaxle (A540H)A±29
Page 2267 of 2389

Oil pump X Transaxle case
O/D case x Transaxle case
Differential LH side bearing retainer
Differential carrier cover
Oil pump body x Stator shaft
Upper valve body x Lower valve body
Front differential right case x Front differential left case
Ring gear X Ring gear mounting case
Transfer right case retainer x Transfer right case
Transfer right case X Adjusting nut lock plate lock bolt
Transfer right case x Transfer left case
Transfer right case x Mode select lever and rod
Transfer right case x Oil strainer
Transfer left case X Rear wheel speed sensor
Transfer left case X Transfer inspection hole cover
Transfer left case x Drain plug
Transfer left case x Driven pinion bearing cage
Driven pinion bearing cage x Transfer extension housing
Transfer extension housing X Dynamic damper
Transfer right case x Oil pump cover
Transfer ring gear X Ring gear mounting case
Center differential control solenoid x Transfer valve body
Transfer valve body x Transfer left case
Neutral start switch bolt
Neutral start switch nut
Transfer assembly X Transaxle case
Propeller shaft x Differential
Intermediate shaft x Propeller shaft
Center support bearing x Body
Intermediate shaft x Center bearing x Joint flange Bearing axial play
Front propeller shaft runout
Intermediate shaft runout
Rear propeller shaft runout
Intermediate shaft flange runout
PROPELLER SHAFT
Specifications Torque Specifications (Cont'd)
Torque Specifications
Cross groove joint set boltPart tightenedPart tightened
± SERVICE SPECIFICATIONSAutomatic Transaxle (A540H)A±30
Page 2268 of 2389

Oil pump X Transaxle case
O/D case x Transaxle case
Differential LH side bearing retainer
Differential carrier cover
Oil pump body x Stator shaft
Upper valve body x Lower valve body
Front differential right case x Front differential left case
Ring gear X Ring gear mounting case
Transfer right case retainer x Transfer right case
Transfer right case X Adjusting nut lock plate lock bolt
Transfer right case x Transfer left case
Transfer right case x Mode select lever and rod
Transfer right case x Oil strainer
Transfer left case X Rear wheel speed sensor
Transfer left case X Transfer inspection hole cover
Transfer left case x Drain plug
Transfer left case x Driven pinion bearing cage
Driven pinion bearing cage x Transfer extension housing
Transfer extension housing X Dynamic damper
Transfer right case x Oil pump cover
Transfer ring gear X Ring gear mounting case
Center differential control solenoid x Transfer valve body
Transfer valve body x Transfer left case
Neutral start switch bolt
Neutral start switch nut
Transfer assembly X Transaxle case
Propeller shaft x Differential
Intermediate shaft x Propeller shaft
Center support bearing x Body
Intermediate shaft x Center bearing x Joint flange Bearing axial play
Front propeller shaft runout
Intermediate shaft runout
Rear propeller shaft runout
Intermediate shaft flange runout
PROPELLER SHAFT
Specifications Torque Specifications (Cont'd)
Torque Specifications
Cross groove joint set boltPart tightenedPart tightened
± SERVICE SPECIFICATIONSPropeller ShaftA±30
Page 2269 of 2389
Wheel lateral runout
Tie rod end left±right error
Hub bearing axial direction play
Ball joint vertial play
Ball joint rotation condition
Drive shaft standard length
(FWD/SV21 /TOYOTA type/LH)
(FWD/SV21 /TOYOTA type/RH)
(FWD/SV21 /GKN type/LH)
(FWD/SV21 /GKN type/RH)
( FVIJD/VZV21)
(4WD/M/T/LH)
(4WD/A/T/LH)
(4WD/M/T/RH)
FRONT AXLE AND SUSPENSION
Specifications
Wheel angle
(FWD/SV21 and 4WD)
(FWD/VZV21)(FWD/SV21 and 4WD)
( FWD/VZV21)
Less than 3.0 mm/m (0.118 in./3.3 ft) (FWD/SV21 )
(4WD)
(F1ND/VZV21 )
Front axle
and suspensionChassis groung
clearance
Steering axis inclination Cold tire
inflation
pressure
Front wheel
alignment
Outside wheel (Max.)
Inside wheel (Max.)Adjustment STD
Inspection STD
Side slipCamber
Caster Toe±in
± SERVICE SPECIFICATIONSFront Axle and SuspensionA±31
Page 2270 of 2389
Tie rod end lock nut
Shock absorber X Steering knuckle Tie rod end x Steering knuckle
Ball joint x Lower suspension arm
Disc brake caliper X Steering knuckle
Hub bearing lock nut
Center drive shaft bearing lock nut
Ball joint x Steering knuckle
Drive shaft x Side gear shaft (FWD/VZV21 and 4WD)
Drive shaft x Center drive shaft (FWD/VZV21) ,
Center drive shaft bearing bracket installation bolt
(FWD 1)
Drive shaft bearing bracket bolt (GKN)
(TOYOTA)
Drive shaft bearing bracket x Bracket stay
Piston rod x Suspension support
Suspension support x Body
Disc brake hose union bolt
Suspension lower crossmember x Body
Stabilizer bar x Lower suspension arm
Lower arm shaft x Lower suspension arm
Lower arm shaft x Body
Stabilizer bar bracket x Body
Engine center mounting member X Body
Engine center mounting member x Engine mountings
Torque Specifications
Part tightened
± SERVICE SPECIFICATIONSFront Axle and SuspensionA±32
Page 2271 of 2389
Limit Lateral runout
Radial runout
Ring gear installing temperature
Drive pinion oil seal drive in depth
Side gear oil seal drive in depth
Side gear thrust washer thicknessDrive pinion bearing preload at Starting
New bearing
Reused bearing
Drive pinion to ring gear backlash
Pinion gear to side gear backlash
Ring gear runout
Companion flange runout
REAR AXLE AND SUSPENSION
Specifications
Camber (FWD /Sedan)
(FWD/Wagon)
(4WD)
Left±right error
Wheel lateral runout
Hub bearing axial direction(FWD/SV21 and 4WD)
(FWD/VZV21)
(FWD SV21)
(4WD)
(FIND/¿¿V21)
(FWD/SV21)
(FWD/VZV21)
(4WD)
Rear axle
and suspensionChassis ground
clearanceCold tire
inflation
pressure
Rear wheel
alignmentAdjustment STD Inspection STD
Total preloacf at Starting DifferentialWagon
Toe±inSedan
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±33
Page 2272 of 2389
Specifications (Cont'd)
Drive pinion adjusting plate washer thickness
Side bearing adjusting plate. thickness Differential
(cont'd)
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±34