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(b) Using SST, remove the No.3 clutch hub with syn-
chronizer ring and 5th gear.
SST 09310±17010
(09310±07010, 09310±07020, 09310±07030)
16. REMOVE REAR BEARING RETAINER
(a) Using a torx wrench, remove the seven torx screws and
bearing retainer.
Torx wrench T45 09042±00050 14. REMOVE NO.3 CLUTCH HUB AND FIFTH GEAR
(a) Using two screwdrivers and a hammer, tap out the
snap ring.
15. REMOVE NEEDLE ROLLER BEARING AND SPACER
(b) Remove the adjusting shim.
± MANUAL TRANSAXLERemoval of Component PartsMT±124
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18. REMOVE PLUG, SEAT, SPRING AND LOCKING BALL
(a) Using SST, remove the plug.
SST 09313±30021
19. REMOVE REVERSE IDLER GEAR SHAFT RETAINING
BOLT
(a) Remove the reverse idler gear shaft retaining bolt.
(b) Remove the gasket from the bolt. 17. REMOVE SNAP RING
(a) Using snap ring pliers, remove the snap ring of the in-
put shaft rear bearing.
(b) Using two screwdrivers and a hammer, remove
the two snap rings of the shift fork shafts.
(b) Using a magnetic finger, remove the seat, spring
and ball.
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24. REMOVE TRANSMISSION CASE
Remove the seventeen bolts and tap off the case with a
plastic hammer.
wTransmission case side: Fourteen bolts
wTransaxle case side: Three bolts
21. REMOVE OUTPUT SHAFT REAR BEARING OUTER
RACE
Using a plastic hammer, remove the output shaft rear
bearing outer race.
23. REMOVE REVERSE SHIFT ARM BRACKET
Remove the bolt and pull off the bracket. 22. REMOVE NO.2 OIL PIPE
(a) Remove the gasket.
(b) Remove the two bolts and oil pipe.
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24. REMOVE REVERSE IDLER GEAR, THRUST WASHER
AND SHAFT
Pull out the shaft, remove the reverse idler gear and
thrust washer.
25. REMOVE PLUGS, SEATS, SPRINGS AND BALLS
(a) Using SST, remove the two plugs.
SST 09313±30021
27. REMOVE NO±1 SHIFT FORK SHAFT
Pull up No.3 shift fork shaft, remove the No.1 shift fork
shaft. (b) Using a magnetic finger, remove the two seats,
springs and balls.
26. REMOVE SET BOLTS
Remove the three set bolts.
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30. REMOVE N0.3 SHIFT FORK SHAFT WITH REVERSE
SHIFT FORK AND NO.2 SHIFT FORK
(a) Pull out the No.3 shift fork shaft with reverse shift fork.
(b) Remove the No.2 shift fork. 28. REMOVE INTERLOCK ROLLER
Using a magnetic finger, remove the interlock roller from
the reverse shift fork.
29. REMOVE NO.2 SHIFT FORK SHAFT, SHIFT HEAD AND
NO.1 SHIFT FORK
(a) Full out the No.2 shift fork shaft.
31. REMOVE SNAP RING
Using two screwdrivers and a hammer, remove the
snap ring and reverse shift fork from the No.3 shift fork
shaft (b) Remove the shift head and No. 1 shift
fork.
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Page 2070 of 2389
(b) Lift up the differential case assembly, remove the output
shaft assembly. 32. REMOVE INPUT AND OUTPUT SHAFT ASSEMBLY
(a) Leaning the output shaft to the differential side,
remove the input shaft assembly.
33. REMOVE DIFFERENTIAL CASE ASSEMBLY
(a) Remove the oil pump drive gear.
34. REMOVE MAGNET FROM TRANSAXLE CASE(b) Remove the differential case assembly.
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(e) Measure the clearance between the synchronizer ring back
and the gear spline end.
Standard clearance: 0.75 ± 1.65 mm
(0.0295 ± 0.0650 in.)
Minimum clearance: 0.6 mm (0.024 in.)
NOTE: Inspect the clearance of the gear's whole circumfer-
ence.
If the clearance is less than the limit, replace the synchronizer
ring.
2. MEASURE CLEARANCE OF SHIFT FORK AND HUB
SLEEVE
Using a feeler gauge, measure the clearance between
the hub sleeve and shift fork.
Maximum clearance: 1.0 mm (a.039 in.)
If the clearance exceeds the limit, replace the shift fork
or hub sleeve.
INSPECTION OF COMPONENT PARTS
1. INSPECT SYNCHRONIZER RING OF FIFTH GEAR
(a) Check for wear or damage.
(b) Turn the ring and push it in to check the braking ac-
tion. 35. REMOVE OIL PUMP ASSEMBLY
(a) Remove the two bolts and oil pipe.
(b) Remove the two bolts and oil pump.
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Page 2072 of 2389
4. IF NECESSARY, REPLACE INPUT SHAFT FRONT
BEARING AND OIL SEAL
(a) Using SST, pull out the bearing from the transaxle
case.
SST 09612±65014
(c) Using SST, drive in a new oil seal.
SST 09608±12010 (09608±00020, 09608±00080)
(d) Coat the lip of oil seal with MP grease. 3. REMOVE TRANSAXLE CASE RECEIVER
Remove the three bolts and the transaxle case receiver.
(e) Using SST, drive in a new bearing.
SST 09608±12010 (09608±00020,
09608±00060) (b) Using a screwdriver, remove the oil seal.
± MANUAL TRANSAXLERemoval of Component PartsMT±131