Page 417 of 2389
3. INSTALL LH BEARING RETAINER
(a) Install a new O±ring.
(b) Position the retainer by tapping it while holding the dif-
ferential case center with the retainer.
(c) Clean the threads of the bolts and case with white gas-
oline.
4. INSTALL RN SIDE BEARING CAP
Tighten the bolts evenly and gradually while turning
the ring gear.
Torque: 730 kg±cm (53 ft±Ib, 72 N±m)
(d) Coat the threads of the bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent
(e) Temporarily tighten the bolts evenly and gradually while
turning the ring gear.
INSTALLATION OF DIFFERENTIAL
1. PLACE OUTER RACE AND SELECTED ADJUSTING
SHIM ONTO RH SIDE BEARING
2. PLACE DIFFERENTIAL CASE INTO CASE
Be sure to install the adjusting shim into place.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A1 40E)AT±162
Page 418 of 2389
6. MEASURE TOTAL PRELOAD
Using a torque meter, measure. the total preload of the
drive pinion shaft.
Total preload (at starting) :
Add drive pinion preload (See page AT±164)
New bearing 2.9 ± 4.0 kg±cm
(2.5 ± 3.5 in.±Ib, 0.3 ± 0.4 N±m)
Reused bearing 1.5 ± 2.0 kg±cm
(1.3 ± 1.7 in.±Ib, 0.1 ± 0.2 N±m)
If the preload is not within specification, redisassemble
and readjust.
7. STAKE COUNTER DRIVEN GEAR NUT
8. INSTALL DRIVE PINION CAP
9. INSTALL CARRIER COVER
(a) Clean the threads of the bolts and case with white gas-
oline.
(b) Coat the threads of the bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent
(c) Install the carrier cover over the gasket.
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
5. TIGHTEN LH BEARING RETAINER
Torque: 195 kg±cm (14 ft±lb, 19 N±m)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±163
Page 419 of 2389
INSTALLATION OF 4±SPEED GEAR UNIT
1. (A140L)
INSTALL GOVERNOR PRESSURE ADAPTOR
(a) Install the governor pressure adaptor into the case.
(b) Align the hole of adaptor with the hole of the case and install the
torsion spring.
(e) Check that the adaptor dose not slide or the spring fall out when
puller by hand.
2. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Install the manual valve shaft oil seal to the case.
Install the manual valve lever shaft to the trans-
mission case through the manual valve lever.
(e) Using a pin punch, drive in the roll pin until its
surface is flush with the manual valve lever
surface. (c) Assemble a new collar to the manual valve lever.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±164
Page 420 of 2389
3. INSTALL PARKING LOCK PAWL
(a) Place the parking lock pawl onto the case. Hook the
spring ends to the case and pawl.
(b) Install the pin into the hole of the case through the
spring and pawl.(f) Match the collar hole to the lever calking hollow
and calk the collar to the lever.
(g) Install the retaining spring.
(h) Make sure that the lever moves smoothly.
4. INSTALL PARKING LOCK ROD
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±165
Page 421 of 2389
8. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring on the piston.
(b) Place SST, and compress the return spring evenly by
tightening the bolt gradually.
SST 09s50±32014 (09351±32040) 6. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P range.
7. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat the new O±rings with ATF.
(b) Install the two O±rings on the piston.
(e) Push the piston into the bore of the case, facing
the spring seat upward. 5. INSTALL PARKING LOCK PAWL BRACKET
Torque: 75 kg±cm (65 in.±Ib, 7.4 N±m)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±166
Page 422 of 2389
(c) Install snap ring. Visually check to make sure it is
fully seated and centered by the three lugs on
the spring retainer.
Be sure the end gap of snap ring is not aligned
with the spring retainer claw.
(d) Remove SST.
(e) Install the overdrive unit with overdrive case to
the transaxle case.
(f) Install and tighten the bolts.
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
9. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(d) Make sure that the length from the top surface of
the case to the counter driven gear top surface
should be about 24 mm (0.94 in.). (b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±167
Page 423 of 2389

11. INSTALL FIRST AND REVERSE BRAKE IN CASE
(a) Install the inner flange facing the flat end toward
the oil pump side.
(b) Install the discs and plates.
Install in order: P=Plate D=Disc
D±P±D±P±D±P±D±P±D±P±C
(c) Install the outer flange, facing the flat end toward the
piston side. 10. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust play.
Thrust play: 0.49 ± 1.51 mm (0.0193 ± 0.0594 in.)
If the thrust play is not within specification, check the instal-
lation of intermediate shaft.
(b) Make sure that the intermediate shaft turns smoothly.
14. INSTALL RING GEAR INTO CASE
(a) Coat the races and bearing with petroleum jelly an
install them onto the ring gear.
Bearing and races: 13. CHECK OPERATION OF FIRST AND REVERSE
BRAKE
Apply compressed air into the oil passage with the
case and be sure that the piston moves. 12. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned
with one of the cutouts.
Front Race
Rear Racemm(in)
Bearing
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Page 424 of 2389
16. INSTALL NO. 2 ONE±WAY CLUTCH INTO CASE WITH
SHINY SIDE UPWARD
(a) Place the one±way clutch with the shiny side upward.
(b) Install the one±way clutch onto the inner race while
turning the planetary gear clockwise with SST.
SST 09350±32014 (09351±32050) (b) Coat the thrust washer with petroleum jelly.
Align the tab of the washer with the hollow of
the carrier.
(c) Align the spline of the planetary carrier with either
of the flukes of the discs, and install the plane-
tary gear into the first and reverse brake discs. 15. INSTALL REAR PLANETARY GEAR INTO CASE
(a) Align the flukes of the discs in the first and reverse
brake.
(e) Coat the thrust washer with petroleum jelly and
install it onto the planetary gear. (b) Install the ring gear into the case.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±169