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Power Steering Pump
REMOVAL AND INSTALLATION OF POWER
STEERING PUMP (SV21 Series)
Remove and install the parts as shown.
(MAIN POINT OF INSTALLATION)
ADJUST DRIVE BELT TENSION AFTER INSTALLING PS
PUMP
(See page SR±22)
± STEERINGPower Steering (Power Steering Pump)SR±27
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REMOVAL AND INSTALLATION OF
POWER STEERING PUMP (SV25 Series)
Remove and install the parts as shown.
± STEERINGPower Steering (Power Steering Pump)SR±28
Page 2355 of 2389
(MAIN POINTS OF REMOVAL AND
INSTALLATION)
1. DISCONNECT AND CONNECT PRESSURE LINE
Using SST, disconnect and connect the pressure line.
SST 09631±22020
HINT: When connecting, use a torque wrench with a ful-
crum length of 340 mm (13.39 in.).
3. REMOVE DRIVE BELT
(a) Loosen the adjusting bolt and the through bolt and
push the PS pump forward.
(b) Remove the drive belt. 2. DISCONNECT TIE ROD END RH
(a) Remove the cotter pin and nut.
(b) Using SST, disconnect the tie rod end RH.
SST 09610±55012
4. REMOVE PUMP BRACKET
(a) Remove the adjusting bolt.
(b) Remove the bolt and bracket.
5. REMOVE REAR PUMP STAY
Remove the two bolts and stay.
± STEERINGPower Steering (Power Steering Pump)SR±29
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6. REMOVE PS PUMP WITH PRESSURE TUBE
(a) Remove the through bolt.
(b) Remove the PS pump from the lower side of body.
± STEERINGPower Steering (Power Steering Pump)SR±30
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REMOVAL AND INSTALLATION OF
POWER STEERING PUMP (VZV Series)
Remove and install the parts as shown.
VZV Series
± STEERINGPower Steering (Power Steering Pump)SR±31
Page 2358 of 2389
(MAIN POINTS OF REMOVAL AND
INSTALLATION)
1. DISCONNECT AND CONNECT PRESSURE LINE
Using SST, disconnect and connect the pressure line.
SST 09631±22020
HINT: When connecting, use a torque wrench with a ful-
crum length of 340 mm (13.39 in.).
(b) Loosen the through bolt and push the PS pump for-
ward.
(c) Remove the drive belt.
4. REMOVE PS PUMP WITH PRESSURE TUBE
Remove the adjusting bolt and through bolt, then remove
PS pump from the lower side of vehicle body. 2. DISCONNECT TIE ROD END RH
(a) Remove the cotter pin and nut.
(b) Using SST, disconnect the tie rod end RH.
SST 09628±62011
3. REMOVE DRIVE BELT
(a) Loosen the adjusting bolt.
5. REMOVE PRESSURE TUBE
± STEERINGPower Steering (Power Steering Pump)SR±32
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DISASSEMBLY OF POWER STEERING
PUMP
1. MOUNT POWER STEERING PUMP !N VISE
NOTICE: Do not tighten the vise too tight.
2. REMOVE PS PUMP PULLEY
(a) Using SST, remove the pulley set nut.
SST 09616±30020 (For SV Series)
SST 09616±22010 (For VZV Series)
(b) Remove the pulley and woodruff key.
3. (Ex. SV Series for USA)
REMOVE END PLATE
COMPONENTS
± STEERINGPower Steering (Power Steering PumpSR±33
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4. (SV Series)
REMOVE AIR CONTROL VALVE
(a) Remove the air control valve.
(b) Remove the union seat.
.
6. REMOVE FLOW CONTROL VALVE
(a) Remove the pressure port union.
(b) Remove the 0±ring from the union. 5. REMOVE SUCTION PORT UNION
(a) Remove the bolt and union.
(b) Remove the O±ring from the union.
7. REMOVE FLOW CONTROL SPRING SEAT
(a) Using snap ring pliers, remove the snap ring.(e) Remove the flow control valve and spring.
± STEERINGPower Steering (Power Steering PumpSR±34