Page 1465 of 2389
Bad Example:
Terminal in Short
Position
Terminal
Locking Clip
Terminal
Retainer
[Case 1]
Full Lock Position
[Case 2]
Full Lock Position
Terminal Locking ClipTerminal Retainer
at Temporary Lock
Position
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±36
46
Wire Harness Repair Manual (RM1022E)
NOTE: If the terminal to locking clip does not lock firmly,
terminal retainer can not lock at full lock position so the
terminal backs out from connector.
(c)ºFor Case 1º
Push the terminal retainer in to the full lock position.
ºFor Case 2º
Raise the terminal retainer up to the full lock position.
(For Female Connector)
(a)Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal with terminal retainer in the
temporary lock position.
Page 1466 of 2389
Bad Example:
Terminal in Short
Position
Terminal
Locking
Clip
[Case 1]
Full Lock Position
[Case 2]
Full Lock
Position
B±37
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
47
Wire Harness Repair Manual (RM1022E)
(b)Insert the terminal until the locking clip locks firmly.
HINT:
1. Pull the terminal back gently to check whether it is
locked correctly.
2. If it cannot be inserted easily, check the terminal and
the connector for damage.
NOTE: If the terminal to locking clip does not lock firmly,
terminal retainer can not lock at full lock position so the
terminal backs out from connector.
(c)ºFor Case 1º
Push the terminal retainer in to the full lock position.
ºFor Case 2º
Raise the terminal retainer up to the full lock position.
Page 1467 of 2389

Temporary Lock Position
Full Lock Position
Terminal Retainer
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±38
48
Wire Harness Repair Manual (RM1022E)
Type C (For 0.64 Type Connector)
(a)Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal with terminal retainer in the
temporary lock position.
(b)Insert the terminal until the terminal lance locks firmly.
HINT:
1. Pull the terminal back gently to check whether it is
locked correctly.
2. If it cannot be inserted easily, check the terminal and
the connector for damage.
NOTE: If the terminal to terminal lance does not lock
firmly, the double locking device cannot lock or terminal
retainer does not lock at full lock position so the terminal
backs out from connector.
(c)Close terminal retainer.
The connector is fitted with a terminal retainer, return
it to the full lock position.
Type D (For 0.64 Splash Proof Type Connector)
(a)Verify that the terminal retainer is at unlocked
position.
Page 1468 of 2389
Upper lock
Lower lock
Rear Holder
Housing rear endRear Holder
B±39
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
49
Wire Harness Repair Manual (RM1022E)
(b)Verify that Rear Holder is at unlocked position.
NOTICE:
If Rear holder or wire seal has been removed, replace
it with new one.
(c)Insert the terminal fully into the housing until it is
locked.
HINT: The terminal has a longer insertion stroke than
conventional ones.
(d)Set Rear holder to locked position.
Push Rear holder in the direction of arrow until it is
locked.
(e)Verify that Rear holder is at the specified position.
The rear end of Rear holder is flush with the rear end
of Housing.
Page 1469 of 2389
Lock check position, upper
Lock normal engagement position
Incomplete lock engagement
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±40
50
Wire Harness Repair Manual (RM1022E)
Verify that the lock (upper side) is at the specified position
under locked status.
Page 1470 of 2389
Lock normal engagement position
Incomplete lock engagement Lock check position, lower
Insert Special Tool
Special Tool
hole
(U shaped)
B±41
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
51
Wire Harness Repair Manual (RM1022E)
Verify that the lock (lower side) is at the specified position
under the locked status.
(f)Set Terminal retainer to Lock position.
Insert Special tool into the hole specified in the left
and push Terminal retainer.
Page 1471 of 2389
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±42
52
Wire Harness Repair Manual (RM1022E)
(g)Verify that Terminal retainer is inserted to the
specified position.
NOTICE:
If Terminal retainer is stopped at its middle of insertion,
holding wire, push Terminal to help it for full insertion.
Page 1472 of 2389
A
A
AB
B±43
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
53
Wire Harness Repair Manual (RM1022E)
SPECIAL EXAMPLE
First fit the section A.
Install the lock of the section A first.
Install the lock of the retainer and pull the white cover
until you hear a click sound.
Install the convex part (A) of the outer part correctly to
the section B of the inner part.