Page 2025 of 2389
7. INSTALL TRANSMISSION CASE
(a) Install the transmission case.
HINT: If necessary, tap on the case with a plastic ham-
mer.
(b) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
3. INSTALL SIDE BEARING '
Using SST and a press, install the side bearings onto
the differential case.
SST 09316±20011, 09506±35010
HINT: Press the bearing on the ring gear side first.
5. INSTALL DIFFERENTIAL CASE ASSEMBLY
Install the differential case assembly to the transaxle
case.
6. INSTALL OUTPUT SHAFT ASSEMBLY
Lift up the differential case, install the output shaft as-
sembly. 4. ADJUST OUTPUT SHAFT ASSEMBLY PRELOAD
(See pages MT±96 to 98)
± MANUAL TRANSAXLEComponent PartsMT±93
Page 2026 of 2389

10. INSTALL REAR BEARING RETAINER
Using a torx wrench, install and torque the seven torx
screws.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±lb, 42 N±m)
11. ADJUST DIFFERENTIAL CASE PRELOAD
(a) Install the new lock nut to the output shaft.
(b) Turn the output shaft right and left two or three times to
allow the bearings to settle
(c) Using a torque wrench, measure the preload.
Preload (at starting):
New bearing (Add output shaft preload)
2.0 ± 4.1 kg±cm
(1.7 ± 3.6 in.±Ib, 0.2 ± 0.4 N±m)
Reused bearing (Add output shaft preload)
1.3 ± 2.5 kg±cm
(1.1 ± 2.2 in.±Ib, 0.1 ± 0.2 N±m)
If the preload is not within specification, select the thrust
washers.
HINT: The total preload will change about 12 kg±cm
(0.9 1.7 in.±lb, 0.1 ± 0.2 N±m) with each shim thickness. 8. INSTALL OUTPUT SHAFT REAR TAPER ROLLER
BEARING OUTER RACE
Using a plastic hammer, drive in the outer race.
9. INSTALL SHIM
(See pages MT±96, 97)
HINT: Install the previously selected shim.
Thickness mm (in.)Thickness mm (in.)
MarkMark
± MANUAL TRANSAXLEComponent PartsMT±94
Page 2027 of 2389
12. REMOVE REAR BEARING RETAINER
Using torx wrench, remove the seven torx screws and
rear bearing retainer.
Torx wrench T45 09042±00050
13. REMOVE SHIM
14. REMOVE TRANSMISSION CASE
Remove the seventeen bolts and tap off the case with a
plastic hammer.
15. REMOVE OUTPUT SHAFT ASSEMBLY
16. REMOVE DIFFERENTIAL CASE ASSEMBLY
± MANUAL TRANSAXLEComponent PartsMT±95
Page 2028 of 2389
INSTALLATION OF COMPONENT
PARTS
(See pages MT±47 to 49)
HINT: Coat all of the sliding and rotating surface with
gear oil before assembly.
1. INSTALL MAGNET TO TRANSAXLE£ CASE
2. INSTALL OIL PUMP ASSEMBLY AND OIL PIPE
(a) Install the oil pump assembly.
(b) Install the two bolts.
HINT: Be careful not to drop the oil pump gasket.
3. ADJUST OUTPUT SHAFT PRELOAD
(a) Install the output shaft assembly. (d) Torque the four bolts.
Torque: 175 kg±cm (13 ft±Ib, 17 N±m)
(c) Install the oil pipe and two bolts.
± MANUAL TRANSAXLEComponent PartsMT±96
Page 2029 of 2389

(f) Install the bearing retainer.
(g) Using a torx wrench, install and torque the seven
bolts.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±Ib, 42 N±m)
(h) Install the new lock nut to the output shaft.
(i) Turn the output shaft right and left 'two or three
times to allow the bearings to settle.
(j) Using a torque meter, measure the preload.
Preload (at starting) :
New bearing 8 ± 16 kg±cm
(6.9 ± 13.9 in.±Ib,
0.8 ± 1.6 N±m)
Reused bearing 5 ±, 10 kg±cm
(4.3 ± 8.7 in.±lb, 0.5 ± 1.0 N±m)
If the preload is not within specification, select the
thrust washers.
HINT: The preload will change about 4 5 kg±cm
(3.5 4.3 in.±lb, 0.4 0.5 N±m) with each shim thick-
ness. (b) Install the transmission case.
HINT: If necessary, tap on the case with a plastic
hammer.
Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
(d) Install the output shaft rear taper roller bearing outer
race.
(e) Install the adjust shim.
HINT: When re±using the output shaft bearing, first
install a shim of the same thickness as before. If
installing a new tapered roller bearing, first select
and install a shim of lesser thickness than before.
Thickness mm (in.) Thickness mm (in.)
Thickness mm (in.)Thickness mm (in.)
Mark
MarkMarkMark
± MANUAL TRANSAXLEComponent PartsMT±97
Page 2030 of 2389
(k) Remove the lock nut.
(I) Using a torx wrench, remove the seven torx screws
and rear bearing retainer.
Torx wrench T45 09042±00050
6. INSTALL OUTPUT SHAFT ASSEMBLY
(a) Lift up the differential case, install the output shaft as-
sembly. (m)) Remove the shim.
(n) Remove the seventeen bolts and transmission
case.
(o) Remove the output shaft assembly.
4. INSTALL DIFFERENTIAL CASE ASSEMBLY
5. INSTALL OIL PUMP DRIVE GEAR
± MANUAL TRANSAXLEComponent PartsMT±98
Page 2031 of 2389
8. INSTALL NO.2 SHIFT FORK AND NO.3 SHIFT FORK
SHAFT WITH REVERSE SHIFT FORK
(a) Install the No.2 shift fork to the No.2 hub sleeve. 7. INSTALL SNAP RINGS
(a) Using a plastic hammer, install the snap rings to the
No±1, No±2 and No±3 shift fork shafts. (b) Leaning the output shaft to the differential side, install
the input shaft assembly.
(b) Using a plastic hammer, install the reverse shift
fork and snap ring to the No.3 shift fork shaft.
(b) Install the No.3 shift fork shaft with reverse shift
fork.
± MANUAL TRANSAXLEComponent PartsMT±99
Page 2032 of 2389
1 1. INSTALL NO.1 SHIFT FORK SHAFT
Install the No.1 shift fork shaft to the case, through the
No.1 shift fork and reverse shift fork.
HINT: When it is difficult to install the fork shaft through
the reverse shift fork, pull up the No.3 shift fork shaft. 9. INSTALL NO.1 SHIFT FORK, SHIFT HEAD AND NO.2
SHIFT FORK SHAFT
(a) Install the No.1 shift fork to the No.1 hub sleeve.
10. INSTALL INTERLOCK ROLLER
Using a magnetic finger, install the interlock roller to the
reverse shift fork. (c) Install the No.2 shift fork shaft to the transaxle
case, through the shift head and No±1 shift fork. (b) Put shift head onto the NO±1 shift fork.
± MANUAL TRANSAXLEComponent PartsMT±100