Tab width
0.64 mm
INTRODUCTION±GENERAL INFORMATION
A±1
2
Wire Harness Repair Manual (RM1022E)
GENERAL INFORMATION
This manual provides instruction in the following repairs:
How to Inspect for System Inspection
Circuit Protection
Terminal and Connector Repair Procedure
NOTICE:
When inspecting or repairing the SRS AIRBAG, be sure to carefully read the precautionary
instructions and procedure in the Repair Manual for the applicable model.
After any electrical repair is made, always test the circuit by operating the devices in the circuit. This
confirms not only that the repair is correct, but also that the cause of the complaint was correctly
identified.
Terminal type number name
The terminal type number naming system has changed:
the metric system will be used in place of the inch system.
To be more specific, male tab width ºin millimetersº will be
used as terminal type number from now on ±± in place of
male tab width in inches which has been in use so far.
Below is a table of comparison:
Old terminal type No.
(inch)
New terminal type No.
(mm)
025"0.64
040 (II, III, IV)"1.0 (II, III, IV)
050"1.3
070 (II)"1.8 (II)
090 (II)"2.3 (II)
187"4.8
250 (II)"6.3 (II)
305"7.7
312"8.0
375"9.5
For those connectors which are not shown above, the
terminal type numbers remain unchanged.
A
Coil spring
Pin
Convex partDouble
locking
device pin
Primary locking
device
Lock
Lock
B±51
TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
61
Wire Harness Repair Manual (RM1022E)
The connector with secondary locking
device
1. Area used
Wire harness for SRS airbag deployment
2. Cut the connection of the connector.
(1)Release the double locking.
(2)Release the primary locking and separate the
connector.
NOTICE:
Do not hold the wire harness to pull it.
3. Connect the connector
(1)Install the primary locking device and connect the
connector.
(2)Install the double locking device.
NOTICE:
The double locking device can not be installed unless
the primary locking device is installed.
