Page 174 of 2389
AT4514
AT4674
Stopper r Non-reusable part
AT4673
kg-cm (ft-lb, N-m) : Specified torque
55 (48 in.-lb, 5.4)
Strainer Oil Pump Driven GearTransfer Right Case Oil Pump Coverr O-Ring Oil Pump Driven Gear StopperOil Pump Driven Rotor
80 (69 in.-lb, 7.8)
Relief ValveCompression Springr O-Ring
250 (18, 25)
Oil Pump Drive Rotor
Transfer Right Case
COMPONENTS
DISASSEMBLY OF TRANSFER RIGHT CASE
1. INSPECT OIL PUMP OPERATION
Check that the oil pump turns smoothly with oil pump
driven gear.
2. REMOVE OIL PUMP DRIVEN GEAR STOPPER, OIL
PUMP COVER, DRIVE ROTOR AND DRIVEN ROTOR
(a) Remove the three bolts and oil pump driven gear
stopper.
(b) Pull out the oil pump cover, drive rotor and driven
rotor.
TF-14- TRANSFER (A540H)Component Parts (Transfer Right Case)
Page 218 of 2389

Checking of Refrigeration System with Manifold Gauge
This is a method in which the trouble is located by using a manifold gauge. Read the manifold gauge
pressure when the following conditions are established:
(a) Temperature at the air inlet is 30 ± 35
°C (86 ± 95°F)
(b) Engine running at 1,500 rpm
(e) Blower fan speed switch set at high speed
(d) Temperature control lever set at cool side
HINT: It should be noted that the gauge indications may vary slightly due to ambient temperature condi±
tions.
NORMALLY FUNCTIONING
REFRIGERATION SYSTEM
Gauge reading:
Low pressure side
1.5 ± 2.0 kg/cm
2
(21 ± 28 psi, 147 ± 196 kPa)
High pressure side
14.5 ± 15.0 kg /cm
2
(206 ± 213 psi, 1,422±1,471 kPa
Each pointer of manifold gauge
point to position A
Expansion valve improperly mounted, heat
sensing tube defective (opens too wide)
Does not coo! (cools from time to time in
some cases) Refrigerant overcharge or insufficient
cooling of condenserMoisture present in refrigeration system
Periodically cools and then fails to cool
Air present in refrigeration systemPoor circulation of refrigerant
Refrigerant does not circulateDoes not cool sufficiently
Does not cool sufficiently
Insufficient compressionInsufficient refrigerantPosition of Pointers
Insufficient cooling Insufficient cooling
Insufficient cooling
Low is D
High is OBetween A and B
Does not coolCondition Trouble
± AIR CONDITIONING SYSTEMTroubleshootingAC±18
Page 220 of 2389

Allow to stand for some time
and then restart operation to
determine if trouble is
caused by moisture or dirt.
If caused by moisture refer to
procedures¿Step 2 on
,page AC±19.
If caused by dirt, remove
expansion valve and clean off
dirt by blowing with air. If
unable to remove dirt, replace
valve.
Vacuum purge and charge
new refrigerant to proper
amount.
For gas leakage from heat
sensing tube, replace
expansion valve. Refrigerant flow obstructed by
moisture or dirt in refrigerant
freezing or adhering to
expansion valve orifice
Refrigerant flow obstructed by
gas leakage from expansion
valve heat sensing tube
Internal leak in compressor Vacuum indicated at low
pressure side, very low
pressure indicated at high
pressure side
Pressure too high at low
pressure side
Pressure too low at high
pressure sideFrost or dew seen on
piping before and after
receiver and drier or
expansion valve
Repair or replace compressor Symptom seen in
refrigeration systemProbable cause
Diagnosis
Remedy No.
Expansion valve orifice
clogged
Refrigerant does not
flow
Compression defective
Valve leaking or broken
sliding parts (Piston, cylinder,
gasket, etc. broken
± AIR CONDITIONING SYSTEMTroubleshootingAC±20
Page 1184 of 2389

Spark plug faulty
High±tension cord faulty
Vacuum leaks
wPCV line
wEGR line
wIntake manifold
wAir intake chamber
wThrottle body
wISC valve
wBrake booster line
Pulling in air between air flow meter and
throttle body
Incorrect ignition timing
Incorrect valve clearance
Fuel system clogged
Air cleaner clogged
EFI system problems
Emission control system problem
(cold engine)
wEGR system always on
Engine overheats
Low compression Vacuum leaks (Cont'd)
wAir intake chamber
wThrottle body
wISC valve
wBrake booster line
Pulling in air between air flow meter and
throttle body
Incorrect idle speed
Incorrect valve clearance
EFI system problems
Engine overheats
Low compressionCheck ISC system
Adjust valve clearance
Repair as necessary
Check cooling system
Check compression
Reset timing
Adjust valve clearance
Check fuel system
Check air cleaner
Repair as necessary
ENGINE HESITATES/POOR ACCELERATION
Check EGR system
Check cooling system
Check compressionInspect plugs
Inspect cords
Repair as necessary
ROUGH IDLING (Cont'd)
Rough idle, stalls or
misses (Cont'd)
Engine hesitates/
poor acceleration
EC±8,21
Co±4
EM±22FI±116, 118
EM±11, 15
IG±16, 20
EM±11, 15 Repair as necessary
IG±6, 10
IG±6, 10 Possible causePossible cause
CO±4
EM±22 Remedy Problem
RemedyProblemPage
MA±5Page
± ENGINE MECHANICALTroubleshootingEM±7
Page 1186 of 2389
Fuel leak
Air cleaner clogged
Incorrect ignition timing
EFI system problems
wInjector faulty
wDeceleration fuel cut system faulty
Idle speed too high
Spark plug faulty
EGR system always on
Low compression
Tires improperly inflated
Clutch slips
Brakes drag
Incorrect idle speed
Incorrect ignition timing
Vacuum leaks
wPCV line
wEGR line
wIntake manifold
wAir intake chamber
wThrottle body
wISC valve
wBrake booster line
EFI system problemsCheck ISC system
Inspect plugs
Check EGR system
Check compression
Inflate tires to proper pressure
Troubleshoot clutch
Troubleshoot brakesRepair as necessary
Check air cleaner
Reset timing
Repair as necessary
EXCESSIVE FUEL CONSUMPTION
Check ISC system
Reset timing
Repair as necessaryFI±116,118
IG±6, 10
EC±8, 21
EM±22
UNPLEASANT ODOR
Poor gasoline
mileage
FI±116, 118
IG±16, 20
Repair as necessaryMA±5
IG±16, 20
Unpleasant odorPossible cause Possible cause
Problem
ProblemRemedy
RemedyPage Page
± ENGINE MECHANICALTroubleshootingEM±9