1990 MITSUBISHI SPYDER Service Repair Manual

Page 961 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
(both  sides)
  SEALANT  APPLICATION  TO  COVER 
Specified sealant:
  A T D   P a r t    or .
TOOTH  CONTACT   PROCEDURES
1.  Standard  tooth  contact  pattern
A. . . .Smal

Page 962 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL Transfer 
Drive bevel gear
mount adjusting
spacerDrive  bevel  gearpreload  adjusting
‘ D r i v e nbevelgearmountadjusting
spacer
Driven
bevel  gear 
preload
adjusting 
s

Page 963 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual ,,
,  , 
DISASSEMBLY  AND  REASSEMBLY
Disassembly  steps
  1.  Air  bleeder2. Dust seal guard
  3.  Oii  seal4. Extention housing
REASSEMBLY  SERVICE  POINTS
  OIL  SEAL  INSTALLATION
  AIR  BLEEDER

Page 964 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
TRANSFER  CASE 
DISASSEMBLY  AND  REASSEMBLY . .
  Nm29
Disassembly  steps
1.Transfer  cover
2.O-ring3.Spacer4.Outer race
5.  Drive  bevel  gear  assembly
6.Outer  race7.Sp

Page 965 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL,. 
  Case“ ,  , 
I  , ,
 SPACER 
(1)  Use  the  existing  spacer   assemble  the  transfer  case.
(2) Using the special 
 that the  rotating
drive  torque  is  within  th

Page 966 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL  ,
  Transfer  Case  Adapter 
TRANSFER  CASE  ADAPTER 
DISASSEMBLY  AND  REASSEMBLY
8
Disassembly  steps
  1.  Lock  nut2.  Driven  bevel  gear  assembly
  3.  Taper  rolle

Page 967 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAULTransfer  Case  Adapter 
I  I
 2
 4
I
(2)  Holding   gear,  in   vise 
special  tool,  remove  the  lock  nut.
REASSEMBLY  POINTS
 SPACER 
(1)  Use  the  exisfing  spacer  t

Page 968 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAULDrive  . 
DRIVE  BEVEL  GEAR 
DISASSEMBLY  AND  REASSEMBLY
Disassembly  steps
  1.  Taper  roller  bearing  2. Taper  roller  bearing  3.  Drive  bevel  gear
4.  Drive  beve