
GENERAL  Precautions  before  Service . .
Caution
1.Before  connecting  or  disconnecting  the  negative
 be sure to turn off the ignition  and
the  lighting  switch.
(if this is not done,  the possibility   semi-
conductor  parts  being  damaged.)
2.After  completion  of  the  work  steps  [when  the  bat-
tery’s  negative  terminal is connected],  warm
up the engine and allow it   for  approximately
five  minutes  under  the  conditions   be-
low,  in  order  to  stabilize  the  engine   condi-
tions,  and  then  check  to  be  sure  that  idling’  is
satisfactory.
Engine  temperature: 
Lights,  electric  fans,  accessories:  OFF
Transaxle: Neutral position 
(A/T  models:  “N”  or  “P”) 
Steering
  neutral  (center)  position
mm  (in.)
Scan  tool
ROM  pack
VEHICLE  WASHING
If  high-pressure  car-washing  equipment  or  steam  car -washing
equipment is used to wash the vehicle, be   maintain
the  spray  nozzle  at  a  distance  of  at  ‘least  300  mm  (12  in.)
from any plastic parts and all opening parts (doors , luggage
compartment,  etc.).
APPLYING  ANTI-CORROSION 
OTHER  UNDERCOAT  AGENTS.,
Be careful not to adhere oil or grease to the heate d oxygen
sensor.  If  adhered,  the  sensor  may  malfunction.
Protect  the  heated  oxygen  sensor  with  a  cover  befor e  applying
anti-corrosion  agent,  etc.
SCAN  TOOL
To operate the scan tool, refer to the “MUT-II OPER ATING
INSTRUCTIONS”.
Caution
Turn  the  ignition  switch  off  befoie  connecting  and  discon-
necting  the  scan  tool.     

GENERAL  Lubrication  arid  Maintenance,
00100120067
Maintenance  and  lubrication  service  recommenda-
tions  have  been  compiled  to  provide  maximum 
protection  for  the  vehicle  owner’s  investment
against all reasonable types of driving conditions.
Since  these  conditions  vary  with  the  individual  ve-
hicle owner’s driving habits, the area in which the
vehicle  is  operated  and  the  type  of   to  which
the  vehicle  is  subjected,  it  is  necessary  to  prescr ibe
lubrication  and  maintenance  service  on  a  time  fre-
quency  as  well  as  mileage  interval  basis. 
Oils,  lubricants  and  greases  are  classified  and
graded  according  to  standards  recommended  by
the  Society  of  Automotive  Engineers  (SAE),  the
American  Petroleum  Institute  (API)  and  the  National
Lubricating Grease Institute (NLGI). 
MAINTENANCE  SCHEDULES
Information  for  service  maintenance  is  provided
under  “SCHEDULED  MAINTENANCE  TABLE”.
Three  schedules  are  provided;  one  for  “Required
Maintenance”,  one  for  “General  Maintenance”  and
one  for  “Severe  Usage  Service”. Item  numbers  in  the  “SCHEDULED  MAINTE-
NANCE  TABLE”  correspond  to  the  item 
in  the  “MAINTENANCE  SERVICE”  section. 
SEVERE  SERVICE
Vehicles  operating  under  severe  service  conditions
will  require  more  frequent  service. Component  service  information  is  included  in  ap-
propriate  units  for  vehicles  operating  under  one
or  more  of  the  following  conditions:
1.  Police,  taxi,  or  commercial  type  operation
2.  Operation  of  Vehicle
(1)  Short-trip  operation  at  freezing  temperature
(engine  not  thoroughly  warmed  up)
(2)  More  than  50%  operation  in  heavy  city  traf-
fic  during  hot  weather  above 
(3)  Extensive  idling 
(4)  Driving  in  sandy  areas
(5)  Driving  in  salty  areas 
(6)  Driving  in  dusty  conditions
ENGINE  OIL
Either  of  the  following  engine  oils  should  be  used:
(1)  Engine  oil  displaying  EOLCS  certification  mark
(2) Engine oil conforming to the API classification SH
  or   ECII.
For  further  details,  refer  to  “LUBRICANTS  SELEC-
TION”  section.
Caution
Test to EPA have shown 
laboratory  animals  develop  skin   after
prolonged  contact  with  used  engine  oil.  Accord-
ingly,  the  potential  exists  for 
 to 
a number:, of skin disorders, including 
from  such  exposure  to  used 
Care  should  be  taken,   when  changing
engine  oil,  to  minimize  the 
of  exposure  time  to  used   your
skin.  Protective  clothing  and  that 
be  penetrated  by  worn. 
should  be  thoroughly   with  soap 
  use  waterless  hand   remove,
any used engine oil. Do not use gasoline, thin- ners,  or  solvents.
GEAR  LUBRICANTS
The  SAE  grade  number   indicates 
of Multi-purpose Gear Lubricants.
The  API  classification  system 
cants  in  terms  of   gear  lubricants
conforming  to  API 
  or   ‘with  a 
of  SAE   are  recommended  for 
transaxle.
LUBRICANTS  GREASES
Semi-solid  lubricants  bear  the 
  designation
and  are  further  classified  as  grades  0,  1,  2;  3  etc .
Whenever “Chassis Lubricant” is specified, Multi-
purpose  Grease, 
  grade  2,  should  be  used.
FUEL  USAGE 
Your  car  must  use  unleaded 
This  car  has  a  fuel  filler  tube  especially 
to  accept  only  the  smaller-diameter  unleaded  gaso- line  dispensing  nozzle.
Caution
Using leaded gasoline in your car will damage
the  catalytic  converter  and  oxygen  sensor,  and
affect the warranty coverage validity.
Your  car  is  designed  to  operate  on  premium 
leaded  gasoline  having  a  minimum  octane  rating 
of  91  or  95  RON  (Research  Octane 
If  premium  unleaded  gasoline  is  not 
leaded  gasoline  having  a  octane  rating  of  87, 
91  RON  (Research  Octane  Number)  may  be  used. In  this  case,  the  performance  and  fuel  consumption
will  suffer  a  little  degradation. 
Gasolines  Containing  Alcohol
Some  gasolines  sold  at  service  stations  contain
alcohol,  although  they  may  not  be  so  identified.
TSB  Revision 

GENERAL  Recommended  Lubricants  and   Capacities 
Non-turbo
I
EngineI  PREFERRED
Turbo
Oil  Viscosity
The  SAE  grade  number  indicates  the  viscosity Of  the 
A  proper  SAE  grade  number  should  be  selected
to  ambient  temperature.
NOTE
l :SAE  may  be  used  for  operation  in  very  cold  weather
areas  where  the  lowest  ambient  temperature  is  below
COOLANT  SELECTION
COOLANT
Relation  between  Antifreeze  Concentration  and  Speci fic  Gravity
Engine  coolant  temperature   and  specific  gravity
10  (50)20  (68)30  (86)
40(104)50  (122)
1.054
1.0501.042
1.036
1.0631.058 1.0541.049
1.044
1.0711.0671.0621.0571.052 Freezing
Safe
operatingEngine  coolant
temperature temperature concentration
(Specific volume)
-16  (3.2)
-11  (12.2)30%
-20  (-4)
-15  (5)35%
-25  (-13) -20  (-4)
1.079
1.074 1.0691.064
1.058-30  (-13)-25
1.0871.082 1.0761.070
1.064-36  (-32.8)
1.095 1.090 1.0841.077
1.070-42  (-44)
1.1031.0981.0921.0841.076-50  (-58)-45
Example
The  safe  operating  temperature  is  when  the  measured  specific  gravity  is  1.058  at  the   coolant
temperature  of 
Caution
1.If the concentration of the coolant is below  the anti-corrosion property, will   adversely
affected. In addition, if the concentration is abov e 
 both the anti-freeze and  cooling
properties  will  decrease,  affecting  the  engine  adve rsely.  For  these  reasons,  be  sure  to  maintain
the  concentration  level  within  the  specified  range.
2.  Do  not  use  a  mixture  of  different  brands  of  anti -freeze.
TSB  Revision    

GENERALMaintenance  Service
5.Add  3.8   (4.0  qts.)  of  the  specified  transmission  fluid
through  the  filler  tube. 
Specified  fluid:DIAMOND  ATF  SP  IIor  equivalent
6.  Start  the  engine  and  allow  it  to  run  at  idle  for   at  least
one  minute.  Then,  with  parking  and  service  brake  ap plied,
move  the  selector  lever  momentarily  to  each  positio n,
ending  in  the  park  or  neutral  position.
7.Add  sufficient  fluid  to  bring  to’   inch  below  the
ADD mark.
8.Recheck  fluid  level  after  is   normal  operating
temperature.  The  level  should  be  in  the  HOT  region.
  Engine  (Turbo)  and   Engine>
Drain  the  fluid  and  check  whether  there  is  any  evid ence  of
contamination.
Refill  with  new  fluid  after  the  cause  of  any  contam ination
has  been  corrected.
1.  Remove  drain  plugs  to  let  fluid  drain.
2.  Remove  the  oil  pan.
3.Check  the  oil  filter  for  clogging  and  damage  and  re place
if  necessary.
4.  Clean  the  inside  of  oil  pan  and  magnets.
5.  Attach  the  magnets  to  the  concave  part  of  the  oi l  pan.
6.  Clean  both  gasket  surfaces  of  transaxle  case  and  oil
7. oil pan with new gasket and tighten oil pan bolts.
Oil  pan  bolt:  11  Nm  (8.0 
8.  Tighten  drain  plug  with  gasket  to  specified  torq ue.
Specified  torque:
  Engine  (Turbo)>
(A) 39Nm  (29 
(B)  29-34  Nm  (22-25 
  Engine>
(A) 39Nm  (29 
(B)  39  Nm  (29 
9.Fill  new  ATF  up  to  the  COLD  mark  on  the  dipstick.
Transmission  fluid:
DIAMOND ATF  SP  IIor  equivalent
10.  Start  engine  and  allow  to  idle  for  at  least  two   minutes.
Then,  with  parking  brake  on,  move  selector  lever  mo men-
tarily  to  each  position,  ending  in  “N”  Neutral 
11.  Check  if  ATF  is  filled  up  to  the  HOT  mark  on  the  dipstick.
 TSB RevisionI      

GENERAL Main  and Adhesive  Table
MAIN  SEALANT  AND  ADHESIVE  TABLE
SEALANTS  FOR  ENGINE  ACCESSORIES
Application Recommended  brand
Sealing  between  rocker  cover  and  camshaft  bearing  c ap 
  DOHC  ATD  Part  No.  8680  or  equivalent
and
  engines  only)
1Sealing  between  semi-circular  packing  and  rocker  co ver  and  between
semi-circular  packing  and  cylinder  head
Oil  pressure  switch  (except 
  and   engines).  .  .
Engine  coolant  temperature  switch,  Engine  coolant  t emperature  sensor, Nut Locking Part No. 4171 or 
  valve,   switch,  Joints,  Engine  coolant  temperature  lent
gauge  unit  (large  size)
Engine  coolant  temperature  gauge  unit  (small  size,   only)  ATD  Part  No.  8660  or  equivalent
Oil  pan  (except 
  engine)MITSUBISHI GENUINE ‘Part 
  0  or  equivalent
SEALING  BETWEEN  GLASS  AND  WEATHERSTRIP
Application
Sealing  between  tempered  glass  and  weatherstrip
Sealing  between  body  flange  and  weatherstrip
Sealing  between  laminated  glass  and  weatherstripRecommended  brand
  ATD  Part  No.  8513  or  equivalent
  ATD  Part  No.  8509  or  equivalent
ADHESION  WITH  RIBBON  SEALER
Application Recommended  brand
Waterproof  film  for  door,  Fender  panel,  Splash  shie ld,  Mud  guard,  Rear
  ATD  Part  No.  8625  or  equivalent
combination  light
ADHESIVES  FOR  INTERIOR  TRIM
Application Recommended  brandI
Adhesion  of  polyvinyl  chloride  sheetI  Part  No.   368  or  equivalentI
Adhesion  of  door  weatherstrip  to  body ATD  No. 8001 or  ATD Part No.
8011  or  equivalent
Sealing  between  grommet  or  packing,  and  metal  seal
Adhesion  of  headlining  and  other  interior  trim  mate rials
Adhesion  of  fuel  tank  to  pad
  ATD  Part  No.  8513  or  equivalent
  Part  No.  or   ATD  Part  No.
8080  or  equivalent
BODY  SEALANT
ApplicationRecommended  brandI
Sealing of sheet metal, drip rail, floor, body side  panel, trunk, front panel ATD  No. 8531 or  ATD Part No.
and  the  like  joints8848or  equivalent
Sealing  of 
  hinges
 TSB Revision 

ENGINE On-vehicle 
8.  If  the  standard  value  is  exceeded,  check  the  following
items:
l Diagnostic  output
l  Closed-loop  control  (When  the  closed-loop  control
is  carried  out  normally,  the  output  signal  of  the  h eated
oxygen  sensor  repeats  between   and
  ,000   at  idle.)
l  Fuel  pressure
  I n j e c t o r
lIgnition  coil,  spark  plug  cable,  spark  plug
lEGR  system  and  the  EGR  valve  leak
l  Evaporative  emission  control  system
  Compression  pressure
NOTE
Replace  the   catalyst  whenever  the 
HC  contents  do  not  remain  inside  the  standard  value .
(even  though  the  result  of  the  inspection  is 
all items.).
C O M P R E S S I O N
  CHECK 
1.Before inspection, check that the engine-oil, start er 
battery  are  normal.  Also,  set  the  to the 
condition:
lEngine coolant temperature: 
lLights,  electric  cooling  fan  and  all  accessories:  O FF
lTransaxle:  Neutral  (P  range  on  vehicles  with 
2.  Disconnect  the  spark  plug  cables. 
3.  Remove  all  of  the  spark  plugs.
4.
5.
Disconnect  the  crankshaft  position  sensor  connector .
NOTE
Doing  this  will  prevent  the  engine  control  unit  fro m  carrying
out  ignition  and  fuel  injection.
Cover  the  spark  plug  hole  with  a  shop  towel  etc.,  a nd
after  the  engine  has  been  cranked,  check  that  no  fo reign
material  is  adhering  to  the  shop  towel.
TSB  Revision   

ENGINE  On-vehicle  Service
MANIFOLD  VACUUM  CHECK11100270200
1.Before  inspection,  set  vehicles  in  the  following  condition:
lEngine coolant temperature: 
lLights,  electric  cooling  fan,  and  accessories:  OFF
l Transaxle:  Neutral  (P  range  on  vehicles  with 
2.  Set  up  the  tachometer  or  connect  the  scan  tool  t o  the
data link connector.
3.Attach a three-way joint to the vacuum hose connect ed
between  the  intake  manifold  plenum  and  the  fuel  pressure
solenoid  valve  and  connect  a  vacuum  gauge.
4.  Start  the  engine,  and  check  that  the  curb  idle  s peed  is
within  the  standard  value  range. 
Standard  value:  750 
  100 
5.  Check  the  manifold  vacuum.
Limit:  min.  60 
  (18 
LASH  ADJUSTER  CHECK
NOTE
NOTE
If an abnormal noise (rattling noise) probably caus ed by the
If an abnormal noise (rattling noise) probably caus ed by the
lash  adjusters  is  heard  and  the  noise  does  not 
lash  adjusters  is  heard  and  the  noise  does  not 
as  follows.
as  follows.
1.  Check  the  engine  oil,  and  if  required,  refuel  or   replace
it.
NOTE
lIf the amount of the engine oil is insufficient, ai r will
be  sucked  in  from  the  oil  strainer  and  mix 
 the oil
passage.
lIf  the  amount  of  the  engine  oil  is  more  than  the  sp eci-
fied  amount,  it  will  be  stirred  by  the  crankshaft  to
make  a  lot  of  air 
  in  the 
l If  the  oil  is  deteriorated,  it  will  not  easily 
from  air  and  the  amount  of  air’  mixed  in  the  oil  wi ll  ,
increase.
If  the  air  which  has  mixed  in  the  oil  due  to  the  ab ove
causes  enters  the  high  pressure  chamber  in  the  lash
adjusters,  the  air  in  the  high  pressure  chamber  wil l  be
pressurized  during  opening  of  the  valve,  which  caus es
the  lash  adjusters  to  shrink  excessively,  and  an  abnormal
noise  will  be  generated  when  the  valve  is  closed.  T his
is  the  same  phenomenon  as  the  one  when  the  valve
clearance  has  been  excessively  adjusted  by  mistake.
In  this  case,  if  the  air  which  has  entered  the  lash   adjusters
is  bled,  things  will  be  normalized.
TSB  Revision       

ENGINE  Engine  Assembly
4.9
29
8.  Accelerator  cable  connection9.  air  control  motor  connector
10. Knock sensor connector 11. Heated oxygen sensor connector
12. Engine coolant temperature gauge
unit  connector13. Engine coolant temperature sensorconnector
Engine  oil
00005320
  ‘ c o i l   c o n n e c t o r ’  20. Camshaft position sensor connector 
21. Crankshaft position sensor
connector22. Air conditioning compressor
connector23. Control wiring harness 24. Brake booster vacuum hose .
14.  Ignition  power  transistor  connector 
15. Throttle position sensor connector
16.  Capacitor  connector 17. Manifold differential pressure sensor connector
18.  Injector  connectors connection
 25. High-pressure fuel hose connection
26. Fuel return hose connection 
27. Water hose A connection
28. Water hose 
  connection29.  Vacuum  hoses  connection
 TSB Revision