
ENGINE  Engine  Assembly
4.9
29
8.  Accelerator  cable  connection9.  air  control  motor  connector
10. Knock sensor connector 11. Heated oxygen sensor connector
12. Engine coolant temperature gauge
unit  connector13. Engine coolant temperature sensorconnector
Engine  oil
00005320
  ‘ c o i l   c o n n e c t o r ’  20. Camshaft position sensor connector 
21. Crankshaft position sensor
connector22. Air conditioning compressor
connector23. Control wiring harness 24. Brake booster vacuum hose .
14.  Ignition  power  transistor  connector 
15. Throttle position sensor connector
16.  Capacitor  connector 17. Manifold differential pressure sensor connector
18.  Injector  connectors connection
 25. High-pressure fuel hose connection
26. Fuel return hose connection 
27. Water hose A connection
28. Water hose 
  connection29.  Vacuum  hoses  connection
 TSB Revision                      

ENGINE  Cylinder  Head 
CYLINDER HEAD GASKET
REMOVAL  AND  INSTALLATION
Pre-removal  Operationl Fuel  Line  Inner  Pressure  Release(Refer  to  GROUP  On-vehiclel Engine  Coolant  Draining(Refer  to  GROUP  00   Maintenance  Service.)l Engine  Oil  Draining(Refer  to  GROUP  00   Maintenance  Service.)
3.62.9  Nm 
2.2
4.9  Nm
220 1
Removal  steps
1.  Accelerator  cable  connection(Refer  to  GROUP  17   On-vehicleService.)2.  Air  hose 3.  Idle  air  control  motor  connector
4. Knock sensor connector 
5.  Heated  oxygen  sensor  connector
6. Engine coolant temperature gauge
unit connector
7. Engine coolant temperature sensor
connector8.  Ignition  power  transistor  connector 
9.  Throttle  position  sensor  connector
10.  Capacitor  connector
11.  Manifold  differential  pressure sensor  connector
12.  Injector  connectors
13. Ignition coil connector Engine  oil
  ,
21
14. position sensor connector
15. Crankshaft  sensor
16. Air conditioning compressor
c o n n e c t o r
17. Control wiring harness 
18. Center cover
19.  Spark 
  cable
20.  Brake  booster 
  21.  High-pressure  fuel  hose  connection 22. Fuel return hose connection
23.  By-pass  valve  hose  connection
24. Water hose connection25.  Vacuum  hoses  connection26.Breather  hose 27. PCV hose connection
TSB  Revision                   

  . 
  4 . 9   N m
\ / X L - -3.6
. .
8.  Accelerator  cable  connection9.  air  control  motor  connector
10. Heated  oxygen  sensor  connector
11.  Engine  coolant  temperature  gauge
unit  connector
12. Engine coolant temperature sensorconnector13.  Ignition  power  transistor  connector 
14. Throttle position sensor connector
 Capacitor connector16.  Manifold  differential  pressure
20. Crankshaft position sensor
connector21. Air conditioning compressor
connector22. Evaporative emission purge sole-
noid  valve 
23. Control wiring harness 
24. Brake booster vacuum hose
connection High-pressure fuel  connection
26. Fuel return hose connection --
  .  ..  .
17.18.
sensor  connector
Injector  connectors
Ignition  coil  connector
19. Camshaft position sensor connector 27.
water  nose  A 28.  Water  hose   connection29.  Vacuum  hoses  connection
TSB  Revision                

  ENGINE  (NON-TURBO)>   General 
  FUEL  INJECTION 
  ENGINE  (NON-TURBO)>
GENERAL  INFORMATION
The  Fuel  Injection  System  consists
of  sensors  which  detect  the  engine  conditions,
the  POWERTRAIN  CONTROL  MODULE(PCM)  which  controls  the  system  based  on
signals  from  these  sensors,  and  actuators 
which  operate  under  the  control  of  the  PCM.
FUEL INJECTION CONTROL
The  injector  drive  times  and  injector  timing  are 
controlled  so  that  the  optimum  air/fuel  mixture
is supplied to the engine to correspond to the
continually-changing  engine  operation  condi-
tions.
A single injector is mounted at the intake port
of  each  cylinder.  Fuel  is  sent  under  pressure
from  the  fuel  tank  by  the  fuel  pump,  with  the
pressure  regulated  by  the  fuel  pressureregulator.  The  regulated  fuel  is  distributed
to  each  of  the  injectors. Fuel  injection  is  normally  carried  out  once  for
each  cylinder  for  every  two  rotations  of  the
crankshaft.  The  firing  order  is 
  This
IDLE  AIR  CONTROL The idle speed’ is kept at the optimum speed
by controlling the amount of air that bypasses
the throttle valve in accordance with changes in  idling  conditions  and  engine  load  during
idling.
The  PCM  drives  the  idle  air  control  (IAC)  motor
to  keep  the  engine  running  at  the   idle
target  speed  in  accordance  with  the  engine
IGNITION TIMING CONTROL
The  ignition  power  transistor  is  built  into  the 
PCM.  It  turns  the  ignition  primary  circuit  on
and  off  to  respectively  supply  and  cut  off  primary
current  flow  to  the  ignition  coil. The  PCM  carries 
  activities  such   fuel
injection  control,  idle  air  control  and  ignition
timing  control.
In  addition,  the 
diagnostict e s twhich simplify
troubleshooting when a problem develops.
is  called   The  PCM 
air/fuel  mixture  by  carrying  out  “open-loop” 
control  when  the  engine  is  cold  or  operating
under  high  load  conditions  in   to  maintain
engine  performance.
In  addition,  when  the  engine   warm  or
operating  under  normal 
  the  PCM
controls  the  air/fuel  mixture  by  using  the  heated 
oxygen  sensor  signal  to  carry  out  “closed-loop”
control  in  order  to  obtain  the  theoretical  air/fuel
  mixture  ratio  that  provides  the  maximum
cleaning
  from  the  three  way
catalyst.
coolant  temperature  and  air  conditioning  load.
In  addition,  when  the  air  conditioning  switch
is turned off and on while the engine is idling,
the
  motor  operates  to  adjust  the  throttle
valve  bypass  air  amount  in  accordance  with
the  engine  load  conditions  in  order  to  avoid 
fluctuations  in  the  engine  speed.
This  controls  the  ignition  timing  in  order  to
provide  the  optimum  ignition  timing  with  respect
to  the  engine  operating  conditions.  The  ignition
timing  is  determined  by  the  PCM  from  the
engine  speed,  intake  air  volume,  engine  coolant
temperature  and  atmospheric  pressure.
TSB  Revision   

  ENGINE 
AND  ENGINE>  G e n e r a l  
  ENGINE  (TURBO)  AND   ENGINE>13199910319
GENERAL  INFORMATIONThe
  Fuel  Injection  System  consists
of  sensors  which  detect  the  engine  conditions,
the  ENGINE  CONTROL  MODULE  (ECM)  which
controls  the  system  based  on  signals  from  these
sensors,  and  actuators  which  operate  under
the  control  of  the  ECM.
FUEL INJECTION CONTROL
The  injector  drive  times  and  injector  timing  are
controlled  so  that  the  optimum  air/fuel  mixture
is supplied to the engine to correspond to the
continually-changing  engine  operation  condi-
tions.
A single injector is mounted at the intake port 
of  each  cylinder.  Fuel  is  sent  under  pressure
from  the  fuel  tank  by  the  fuel  pump,  with  the
pressure  regulated  by  the  fuel  pressure  regula-
tor.  The  regulated  fuel  is  distributed  to  each 
of the injectors.
Fuel  injection  is  normally  carried  out  once  for
each  cylinder  for  every  two  rotations  of  the
IDLE  AIR  CONTROL The  idle  speed  is  kept  at  the  optimum  speed 
by controlling the amount of air that bypasses
the throttle valve in accordance with changes
in idling conditions and engine load during id-
ling.
The  ECM  drives  the  idle  air  control  (IAC)  motor
to keep the engine running at the pre-set idle
target  speed  in  accordance  with  the  engine
IGNITION TIMING CONTROL
The  ignition  power  transistor  located  in  the  igni-
tion  primary  circuit  turns  ON  and  OFF  to  control
the  primary  current  flow  to  the  ignition  coil.
This  controls  the  ignition  timing  in  order  to  pro-
vide  the  optimum  ignition  timing  with  respect The  ECM  carries  out  activities  such  as  fuel
injection  control,  idle  air  control  and  ignition
timing  control.
In addition, the ECM is equipped with several
diagnostic  test  modes  which  simplify  trouble-
shooting when a problem develops.
.  .
crankshaft.  The  firing   is   This
is  called 
 The   provides  a  richer
air/fuel  mixture  by  carrying  out  “open-loop”  con-
trol  when  the  engine  is  cold  or  operating  under high  load 
  in  order  to  maintain  engine
performance. In  addition,  when  the  engine  is  warm  or  operat-
ing  under  normal  conditions,  the  ECM  controls
the  air/fuel  mixture  by  using  the  heated  oxygen
sensor  signal  to  carry  out  “closed-loop”  control
in  order  to  obtain  the  theoretical  air/fuel  mixture
ratio  that  provides  the  maximum  cleaning  per-
formance  from  the  three  way  catalyst.
coolant  temperature  and  air  conditioning  load.
In  addition,  when  the  air’  conditioning  switch
is turned off and on while the 
 is 
the  motor  operates  to  adjust  the  throttle
valve  bypass  air  amount  in  accordance  with
the  engine  load  conditions  in  order  to  avoid
fluctuations  in  the  engine  speed.
to  the  engine  operating  conditions.  The  ignition
timing is determined by the ECM from the en- 
gine speed, intake air volume, engine coolant
temperature  and  atmospheric  pressure.
TSB  Revision  

COMPONENT  LOCATION
  Engine  (Turbo)>
Name
Air  conditioning  compressor  clutch  relay
Air  conditioning  switch Camshaft  position  sensor
Check  engine/Malfunction  indicator  lamp
Crankshaft  position  sensor Data  link  connector 
EGR  solenoid
Engine  control  module  (ECM)
Engine  coolant  temperature  sensor 
Evaporative  emission  purge  solenoid
Fuel  pressure  solenoid
Fuel  pump  check  terminal 
Fuel  pump  relay
Heated  oxygen  sensor  (Front)
Heated  oxygen  sensor  (Rear)
Idle  air  control  motor Ignition  coil  (Ignition  power  transistor)
NOTESymbol NameSymbol
A Injector
Knock  sensor
Manifold  differential  pressure  (MDP)  sensor
  fuel  injection  (MFI)  relay
Park/Neutral  position  switch
Power  steering  pressure  switch
ResistorI.
Throttle  position  sensor  (with 
throttle  position  switch)
Turbocharger  waste  gate  solenoid 
Vehicle  speed  sensor
Volume  air  flow  sensor  (with   air
temperature  sensor  and  barometric  pressure
sensor)
  .
The  “Name”  column  is  in  alphabetical  order.         

Name
Air  conditioning  compressor  clutch  relay
Air  conditioning  switchSymbol Name
  air  control  motor
  coil   power  transistor)
Camshaft  position  sensor
Check  engine/Malfunction  indicator  lamp
Crankshaft  position  sensor
Data  link  connectorIgnition  power  transistor
injector
Manifold  differential  pressure   sensor
  EGR  solenoid fuel   relavI  I
Engine  control  module  (ECM) 
Engine  coolant  temperature  sensorPark/Neutral  position  switch
Power  steering  pressure  switch
Evaporative  emission  purge  solenoid
Fuel
  check  terminal
Throttle  position  sensor  (with 
throttle  position  switch)
Fuel  pump  relay
Fuel  pump  relay  module
Heated  oxygen  sensor  (Front)
Heated  oxygen  sensor  (Rear)Vehicle  speed  sensor.
Vehicle  speed  sensor
Volume  air  flow  sensor  (with 
temperature  sensor  and  barometric  pressure
sensor)
NOTE
The  “Name”  column  is  in  alphabetical  order.      

14-6ENGINE  COOLING 
  Engine  (Turbo)  and   Engine>
1.  Only  the  radiator  fan  does  not  operate.
l  Check  fusible  link  No.  7.
2.  Only  the  condenser  fan  does  not  operate.
l Check  dedicated  fuse  No.  9.
3.  The  radiator  fan  and  condenser  fan  do  not operate  in  the  low  speed  mode,  but  operate
otherwise.
l  Check  the  radiator  fan  motor  relay  (LO)
and  condenser  fan  motor  relay  (LO).
l  Check  the  engine  control  module.
(Refer  to  GROUP   Troubleshooting.)
I -* I.
4.  The  radiator  fan  and   fan  do  not
Fan  Operating  Mode operate  in  the  high  speed  mode,  but 
lCheck  the,  radiator’  fan  motor 
 fan  ,
lCheck en
(Refer to, 
.
Air  conditioning  switch
OFF
OFF
OFF
ON
ON
TSB  Revision