Page 1385 of 2103
AUTOMATIC TRANSAXLE
I
I
‘Id
0
REASSEMBLY SERVICE POINTS
PLATE N-D BALL
STEEL BALL’ LOCATION
(1) Install the stopper plates;’ and steel
balls into the upper as shown;
VALVE BODY SUB ASSEMBLY
INSTALLATION
(1) the special tool the upper separating
plate and intermediate plate with eight
bolts.
Then, remove the special.
.
FILTER STEEL BALL RELIEF SPRING
INSTALLATION
(1) Install the oil filter, two steel balls, and sp ring to the inter-
mediate plate.
VALVE BODY SUB ASSEMBLY
INSTALLATION
(1) Mount the special tool to the intermediate plat e.
(2) Install the separating plate.
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Page 1386 of 2103
AUTOMATIC TRANSAXLE
Valve Body
solenoid
(3) Secure the lower valve body with mounting bolts and
then remove the special tool.
SOLENOID VALVE
(1) Install the solenoid valves as shown.
Solenoid valve
Shift control solenoid valve A (SCSV-A) Wire color
Orange
Shift control solenoid valve Yellow,
Torque converter clutch solenoid
solenoid)Red/Black
Pressure control solenoid valve (PCSV)
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Page 1387 of 2103
AUTOMATIC TRANSAXLE
CENTER DIFFERENTIAL ,
DISASSEMBLY AND REASSEMBLY. . .
5
74Nm54I
Disassembly
1. Transfer driven gear 2. Taper roller bearing
3. Taper roller bearing 4. Bolt
5. Center differential flange
6. Spacer
7. Side gear (front)
_ _
10.Washer11. Side gear
12.Clip 13. Spacer Center .
DISASSEMBLY SERVICE POINTS
DRIVEN GEAR
(1) the transfer driven
If It is to remove, use “the
it.
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Page 1388 of 2103
AUTOMATIC TRANSAXLE
. .
Using the
from the transfer gear.
BEARING REMOVAL
‘the special tool, remove the taper roller bearing
from the center differential flange.
R E A S S E M B L Y S E R V I C E
SPACERS SELECTION
(1) install the spacer, side gear
pinion shaft in the center differential case.
(2) While pressing the pinion shaft, select the thi ckest
to gently rotate the pinion.
(3) Install the side gear (front), spacer and cente r differential
flange and tighten the bolts to torque.
Center differential
(4) Using the front output side
and select the thickest , gently! rotate side
gear front.
.
(1) to the end mm in.)] of the
bolt threads and
to torque in
the order shown in the figure..,
.. . .
drive
Specified adhesive:
,
Revision
Page 1389 of 2103
AUTOMATIC TRANSAXLE
-Cent&
. .
(1) Using the special
the center flarige.
INSTALLATION
(1) Using the special
the taper roller bearing on
the transfer driven gear.
.
,
.
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Page 1390 of 2103
AUTOMATIC TRANSAXLE
Front Output Shaft ,
FRONT OUTPUT SHAFT
DISASSEMBLY AND REASSEMBLY
2
I,
Disassembly steps
1. Taper roller bearing 2. Taper roller bearing3. Front output shaft
2
3
2
DISASSEMBLY SERVICE POINT
TAPER ROLLER BEARINGS REMOVAL
(1) Using the special tool, remove the taper roller bearings
on both ends of the front output shaft.
REASSEMBLY SERVICE POINT
TAPER ROLLER BEARINGS INSTALLATION
(1) Using the special tool, press-fit the taper roller bearings
on both ends of the front output shaft.
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Page 1391 of 2103
AUTOMATIC TRANSAXLE
-Transfer
TRANSFER23300670017
DISASSEMBLY AND
39
Lubricate all internal parts
with gear oilduring reassembly.
Disassemblv .
1.Cover 2. Cover gasket 3. Extension housing assembly
4. Oil guide
5. Transfer case sub assembly
6. ,
c a s e sub
REASSEMBLYSERVICE POINTS
CASE ADAPTER ASSEMBLY
INSTALLATION
Apply a
light and uniform of machine or red
lead to the driven bevel gear teeth
sides) using
a brush.
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Page 1392 of 2103
AUTOMATIC TRANSAXLE
Transfer .
INSTALLATION,
(I) Install the spacer that has
CASE SUB’
I N S T A L L A T I O N
(1) With the matching marks in alignment, the transfer
case adapter sub assembly to the sub as-
sembly.
(2) Install the transfer case adapter sub assembly to the
transfer case sub assembly and tighten the mounting bolts to specified torque.
Transfer case adapter mounting bolt: 39
(3) Using the special tool, turn the drive bevel ge ar shaft
(one turn in normal direction, one turn in reverse direction).
NOTE
Do not give the drive bevel gear shaft more than on e
turn in either direction as this causes unclear
p a t t e r n .
Matching mark
mark(4) Align driven bevel gear and transfer
marks.
. ,
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